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Comparison of the Bending Resistance Properties of Carbon Fiber/Foam Sandwich Structural Composites with Different Laying Angles


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Fig. 1

Schematic diagram of sandwich structure
Schematic diagram of sandwich structure

Fig. 2

(a) Carbon fiber unidirectional prepreg, and (b) PMI foam board
(a) Carbon fiber unidirectional prepreg, and (b) PMI foam board

Fig. 3

Heating and curing process
Heating and curing process

Fig. 4

Carbon fiber/PMI foam sandwich structural composite(a) top view, (b) side view and (c) size (mm)
Carbon fiber/PMI foam sandwich structural composite(a) top view, (b) side view and (c) size (mm)

Fig. 5

Three-point bending testing setup: (a) schematic diagram and (b) experimental photo
Three-point bending testing setup: (a) schematic diagram and (b) experimental photo

Fig. 6

The bending process of the composite Group A
The bending process of the composite Group A

Fig. 7

Displacement-load curves
Displacement-load curves

Fig. 8

Bending process of the composite group B
Bending process of the composite group B

Fig. 9

Bending process of the composite group C
Bending process of the composite group C

Fig. 10

Bending process of the composite group D
Bending process of the composite group D

Laying methods for the specimens tested

Specimen Laying angle
A [0°]8
B [0°/45°/90°/−45°]s
C [0°/90°]4
D [45°/−45°]4

Obtained results of sandwich structural composites tested

Group Laying angle Failure load (N) Bending strength (MPa)
A [0°]8 762.67 64.63
B [0°/45°/90°/−45°]s 454.23 38.49
C [0°/90°]4 355.80 30.15
D [45°/−45°]4 92.47 7.84

Specifications of the carbon fiber unidirectional prepreg

Carbon yarn weight (g/m2) Resin content (g/m2) Resin weight (g/m2) Gross weight (g/m2) Thickness (mm)
150 32 71 221 0.150

Mechanical parameters of the PMI foam board

Density (kg/m3) Elastic modulus (MPa) Poisson’s ratio Shear modulus (MPa) Tensile strength (MPa) Compressive strength (MPa) Shear strength (MPa) Elongation at break (%)
75 92 0.3 29 2.8 1.5 1.3 3.0