Evaluation of the possibility of improving the durability of tools made of X153CrMoV12 steel used in the extrusion of a clay band in ceramic roof tile production

[1] Radziszewski P. The steel wheel abrasion test (SWAT): a tool to study wear, friction and ore breakage in the mining industry. Wear 2009; 267:92–8. https: //doi.org/10.1016/j.wear.2009.01.003. Radziszewski P . The steel wheel abrasion test (SWAT): a tool to study wear, friction and ore breakage in the mining industry . Wear 2009 ; 267 : 92 – 8 . https: //doi.org/ 10.1016/j.wear.2009.01.003 . Open DOISearch in Google Scholar

[2] Holmberg K, Kivikytö-Reponen P, Härkisaari P, Valtonen K, Erdemir A. Global energy consumption due to friction and wear in the mining industry. Tribology International. 2017; 115:116–39. https://doi.org/10.1016/j.triboint.2017.05.010. Holmberg K Kivikytö-Reponen P Härkisaari P Valtonen K Erdemir A . Global energy consumption due to friction and wear in the mining industry . Tribology International . 2017 ; 115 : 116 – 39 . https://doi.org/ 10.1016/j.triboint.2017.05.010 . Open DOISearch in Google Scholar

[3] Ligier K, Zemlik M, Lemecha M, Konat Ł, Napiórkowski J. Analysis of wear properties of Hardox steels in different soil conditions. Materials. 2022; 15:7622. https://doi.org/10.3390/ma15217622. Ligier K Zemlik M Lemecha M Konat Ł Napiórkowski J. Analysis of wear properties of Hardox steels in different soil conditions . Materials . 2022 ; 15 : 7622 . https://doi.org/ 10.3390/ma15217622 . Open DOISearch in Google Scholar

[4] Tavodová M, Vargová M, Krilek J, Stančeková D. Analysis of damaged delimber knives and the possibility of increasing their service life. Manufacturing Technology. 2022; 22:80–8. https://doi.org/10.21062/mft.2022.0H. Tavodová M Vargová M Krilek J Stančeková D. Analysis of damaged delimber knives and the possibility of increasing their service life . Manufacturing Technology . 2022 ; 22 : 80 – 8 . https://doi.org/ 10.21062/mft.2022.0H . Open DOISearch in Google Scholar

[5] Mirski Z, Fałek Z. Welded containers for scrap and debris transport of 450 Hardox steel. Przeglad Spawalnictwa 2015; 87. https://doi.org/10.26628/ps.v87i8.428. Mirski Z Fałek Z. Welded containers for scrap and debris transport of 450 Hardox steel . Przeglad Spawalnictwa 2015 ; 87 . https://doi.org/ 10.26628/ps.v87i8.428 . Open DOISearch in Google Scholar

[6] Illera LC, Illera CC, Contreras KA. Raw material for the ceramic industry in Norte de Santander. III. Assessment of the technological properties when the residue test of deep abrasion is added. Boletín de La Sociedad Española de Cerámica y Vidrio. 2015; 54:77–83. https://doi.org/10.1016/j.bsecv.2015.03.005. Illera LC Illera CC Contreras KA . Raw material for the ceramic industry in Norte de Santander. III. Assessment of the technological properties when the residue test of deep abrasion is added . Boletín de La Sociedad Española de Cerámica y Vidrio . 2015 ; 54 : 77 – 83 . https://doi.org/ 10.1016/j.bsecv.2015.03.005 . Open DOISearch in Google Scholar

[7] Händle F. Mixing and kneading: the art of ceramic extrusion. Cham: Springer International Publishing; 2019. p. 49–55. https: //doi.org/10.1007/978-3-030-05255-3_7. Händle F. Mixing and kneading: the art of ceramic extrusion . Cham : Springer International Publishing ; 2019 . p. 49 – 55 . https: //doi.org/ 10.1007/978-3-030-05255-3_7 . Open DOISearch in Google Scholar

[8] Vergnes B. Influence of processing conditions on the preparation of clay-based nanocomposites by twinscrew extrusion. International Polymer Processing. 2019; 34:482–501. https: //doi.org/10.3139/217.3827. Vergnes B . Influence of processing conditions on the preparation of clay-based nanocomposites by twinscrew extrusion . International Polymer Processing . 2019 ; 34 : 482 – 501 . https: //doi.org/ 10.3139/217.3827 . Open DOISearch in Google Scholar

[9] Wiedmann W, Hölzel M. Twin-screw extruders in ceramic extrusion. In: Händle F, editor. Extrusion in ceramics, Berlin, Heidelberg: Springer Berlin Heidelberg; 2009, p. 241–58. https://doi.org/10.1007/978-3-540-27102-4_13. Wiedmann W Hölzel M. Twin-screw extruders in ceramic extrusion . In: Händle F , editor. Extrusion in ceramics , Berlin, Heidelberg : Springer Berlin Heidelberg ; 2009 , p. 241 – 58 . https://doi.org/ 10.1007/978-3-540-27102-4_13 . Open DOISearch in Google Scholar

[10] Berger H. Dies, pressure heads, strainer plates and more. In: Händle F, editor. Extrusion in ceramics. Berlin, Heidelberg: Springer Berlin Heidelberg; 2009, p. 221–39. https://doi.org/10.1007/978-3-540-27102-4_12. Berger H . Dies, pressure heads, strainer plates and more . In: Händle F , editor. Extrusion in ceramics . Berlin, Heidelberg : Springer Berlin Heidelberg ; 2009 , p. 221 – 39 . https://doi.org/ 10.1007/978-3-540-27102-4_12 . Open DOISearch in Google Scholar

[11] Marzec J, Hawryluk M, Rychlik M, Lachowicz MM, Suliga M. Preliminary studies of the durability of tools used to form ceramic tiles made of Hardox 600 and NC11LV steel. Materials. 2021; 14:1262. https://doi.org/10.3390/mal4051262. Marzec J Hawryluk M Rychlik M Lachowicz MM Suliga M . Preliminary studies of the durability of tools used to form ceramic tiles made of Hardox 600 and NC11LV steel . Materials . 2021 ; 14 : 1262 . https://doi.org/ 10.3390/mal4051262 . Open DOISearch in Google Scholar

[12] Konat Ł, Jasiński R, Białobrzeská B, Szczepanski Ł. Analysis of the static and dynamic properties of wear-resistant Hardox 600 steel in the context of its application in working elements. Materials Science-Poland. 2021; 39:86–102. https://doi.org/10.2478/msp-2021-0007. Konat Ł Jasiński R Białobrzeská B Szczepanski Ł. Analysis of the static and dynamic properties of wear-resistant Hardox 600 steel in the context of its application in working elements . Materials Science-Poland . 2021 ; 39 : 86 – 102 . https://doi.org/ 10.2478/msp-2021-0007 . Open DOISearch in Google Scholar

[13] Berkowski L. Influence of structure on the effects of nitriding chromium ledeburitic steels. Part 1: Information about test materials (in Polish). Obróbka Plastyczna Metali. n.d.:2005. Berkowski L . Influence of structure on the effects of nitriding chromium ledeburitic steels. Part 1: Information about test materials (in Polish) . Obróbka Plastyczna Metali . n.d.: 2005 . Search in Google Scholar

[14] Berkowski L, Borkowski J. The influence of structure of the results of the nitriding of ledeburitic chromium steels. Part III. Heat treatment conditions of NC11LV steel. Obróbka Plastyczna Metali. 2007; XVIII:3–12. Berkowski L Borkowski J . The influence of structure of the results of the nitriding of ledeburitic chromium steels. Part III. Heat treatment conditions of NC11LV steel . Obróbka Plastyczna Metali . 2007 ; XVIII : 3 – 12 . Search in Google Scholar

[15] Budzyński P, Tarkowski P, Penkała P. Influence of nitrogen ion implantation on tribological properties of tool steel NC10. Vacuum. 2001; 63:731–6. https://doi.org/10.1016/S0042-207X(01)00266-4. Budzyński P Tarkowski P Penkała P. Influence of nitrogen ion implantation on tribological properties of tool steel NC10 . Vacuum . 2001 ; 63 : 731 – 6 . https://doi.org/ 10.1016/S0042-207X(01)00266-4 . Open DOISearch in Google Scholar

[16] Hryniewicz T, Nykiel T. Fluctuations in chemical composition of M-7C3 carbides in the soft annealed Nc11lv/D2 steel. Advances in Materials Science. 2014; 14:24–30. https://doi.org/10.2478/adms-2014-0003. Hryniewicz T Nykiel T . Fluctuations in chemical composition of M-7C3 carbides in the soft annealed Nc11lv/D2 steel . Advances in Materials Science . 2014 ; 14 : 24 – 30 . https://doi.org/ 10.2478/adms-2014-0003 . Open DOISearch in Google Scholar

[17] Kondrat’ev SYu, Kraposhin VS, Anastasiadi GP, Talis AL. Experimental observation and crystallographic description of M7C3 carbide transformation in Fe–Cr–Ni–C HP type alloy. Acta Materialia. 2015; 100:275–81. https://doi.org/10.1016/j.actamat.2015. 08.056. Kondrat’ev SYu Kraposhin VS Anastasiadi GP Talis AL . Experimental observation and crystallographic description of M7C3 carbide transformation in Fe–Cr–Ni–C HP type alloy . Acta Materialia . 2015 ; 100 : 275 – 81 . https://doi.org/ 10.1016/j.actamat.2015. 08.056 . Open DOISearch in Google Scholar

[18] Wieczerzak K, Bala P, Dziurka R, Tokarski T, Cios G, Koziel T, et al. The effect of temperature on the evolution of eutectic carbides and M7C3 → M23C6 carbides reaction in the rapidly solidified Fe-Cr-C alloy. Journal of Alloys and Compounds. 2017; 698:673–84. https: //doi.org/10.1016/j.jallcom.2016.12.252. Wieczerzak K Bala P Dziurka R Tokarski T Cios G Koziel T . The effect of temperature on the evolution of eutectic carbides and M7C3 → M23C6 carbides reaction in the rapidly solidified Fe-Cr-C alloy . Journal of Alloys and Compounds . 2017 ; 698 : 673 – 84 . https: //doi.org/ 10.1016/j.jallcom.2016.12.252 . Open DOISearch in Google Scholar

[19] Januszewicz B, Wołowiec E, Kula P. The role of carbides in formation of surface layer on steel X153CrMoV12 due to low-pressure nitriding (vacuum nitriding). Metal Science and Heat Treatment. 2015; 57:32–5. https://doi.org/10.1007/sll041-015-9830-5. Januszewicz B Wołowiec E Kula P . The role of carbides in formation of surface layer on steel X153CrMoV12 due to low-pressure nitriding (vacuum nitriding) . Metal Science and Heat Treatment . 2015 ; 57 : 32 – 5 . https://doi.org/ 10.1007/sll041-015-9830-5 . Open DOISearch in Google Scholar

[20] Berkowski L, Borkowski J. The influence of structure on the results of the nitriding of ledeburitic chromium steels. Part VIII. Investigation of utilization properties of tool materials. Obróbka Plastyczna Metali. 2009; XX:3–16. Berkowski L Borkowski J . The influence of structure on the results of the nitriding of ledeburitic chromium steels. Part VIII. Investigation of utilization properties of tool materials . Obróbka Plastyczna Metali . 2009 ; XX : 3 – 16 . Search in Google Scholar

[21] Hawryluk M, Lachowicz MM, Marzec J, Nowak K, Suliga M. Comparative analysis of the wear of NC11LV and Hardox 600 steel used in tools for extrusion of clay strands in the process of producing ceramic roof tiles. Materials. 2022; 16:293. https://doi.org/10.3390/ma16010293. Hawryluk M Lachowicz MM Marzec J Nowak K Suliga M . Comparative analysis of the wear of NC11LV and Hardox 600 steel used in tools for extrusion of clay strands in the process of producing ceramic roof tiles . Materials . 2022 ; 16 : 293 . https://doi.org/ 10.3390/ma16010293 . Open DOISearch in Google Scholar

[22] Rendón J, Olsson M. Abrasive wear resistance of some commercial abrasion resistant steels evaluated by laboratory test methods. Wear. 2009; 267:2055–61. https: //doi.org/10.1016/j.wear.2009.08.005. Rendón J Olsson M . Abrasive wear resistance of some commercial abrasion resistant steels evaluated by laboratory test methods . Wear . 2009 ; 267 : 2055 – 61 . https: //doi.org/ 10.1016/j.wear.2009.08.005 . Open DOISearch in Google Scholar

[23] Dohda K, Boher C, Rezai-Aria F, Mahayotsanun N. Tribology in metal forming at elevated temperatures. Friction. 2015; 3:1–27. https://doi.org/10.1007/s40544-015-0077-3. Dohda K Boher C Rezai-Aria F Mahayotsanun N . Tribology in metal forming at elevated temperatures . Friction . 2015 ; 3 : 1 – 27 . https://doi.org/ 10.1007/s40544-015-0077-3 . Open DOISearch in Google Scholar

[24] Białobrzeska B. The influence of boron on the resistance to abrasion of quenched low-alloy steels. Wear. 2022; 500-501:204345. https: //doi.org/10.1016/j.wear.2022.204345. Białobrzeska B. The influence of boron on the resistance to abrasion of quenched low-alloy steels . Wear . 2022 ; 500-501 : 204345 . https: //doi.org/ 10.1016/j.wear.2022.204345 . Open DOISearch in Google Scholar

[25] Bender W. Types of extrusion units. In: Händle F, editor. Extrusion in ceramics. Berlin, Heidelberg: Springer Berlin Heidelberg; 2009, p. 59–84. https://doi.org/10.1007/978-3-540-27102-4_4. Bender W . Types of extrusion units . In: Händle F , editor. Extrusion in ceramics . Berlin, Heidelberg : Springer Berlin Heidelberg ; 2009 , p. 59 – 84 . https://doi.org/ 10.1007/978-3-540-27102-4_4 . Open DOISearch in Google Scholar

[26] Albertin E, Sinatora A. Effect of carbide fraction and matrix microstructure on the wear of cast iron balls tested in a laboratory ball mill. Wear. 2001; 250:492–501. https://doi.org/10.1016/S0043-1648(01)00664-0. Albertin E Sinatora A . Effect of carbide fraction and matrix microstructure on the wear of cast iron balls tested in a laboratory ball mill . Wear . 2001 ; 250 : 492 – 501 . https://doi.org/ 10.1016/S0043-1648(01)00664-0 . Open DOISearch in Google Scholar

[27] Wilmes S, Zwick G. Effect of niobium and vanadium as an alloying element in tool steels with high chromium content, Proceedings of the 6th International Tooling Conference: the use of tool steels: experience and research; Karlstad, Sweden, 10 - 13 September 2002 Wilmes S Zwick G . Effect of niobium and vanadium as an alloying element in tool steels with high chromium content , Proceedings of the 6th International Tooling Conference: the use of tool steels: experience and research ; Karlstad, Sweden , 10 - 13 September 2002 Search in Google Scholar

[28] Doğan ÖN, Hawk JA. Effect of carbide orientation on abrasion of high Cr white cast iron. Wear. 1995; 189:136–42. https://doi.org/10.1016/0043-1648(95)06682-9. Doğan ÖN Hawk JA . Effect of carbide orientation on abrasion of high Cr white cast iron . Wear . 1995 ; 189 : 136 – 42 . https://doi.org/ 10.1016/0043-1648(95)06682-9 . Open DOISearch in Google Scholar

[29] Cabrol E, Bellot C, Lamesle P, Delagnes D, Povoden-Karadeniz E. Experimental investigation and thermodynamic modeling of molybdenum and vanadium-containing carbide hardened iron-based alloys. Journal of Alloys and Compounds. 2013; 556:203–9. https: //doi.org/10.1016/j.jallcom.2012.12.H9. Cabrol E Bellot C Lamesle P Delagnes D Povoden-Karadeniz E . Experimental investigation and thermodynamic modeling of molybdenum and vanadium-containing carbide hardened iron-based alloys . Journal of Alloys and Compounds . 2013 ; 556 : 203 – 9 . https: //doi.org/ 10.1016/j.jallcom.2012.12.H9 . Open DOISearch in Google Scholar

[30] Gorunov AI. Investigation of M7C3, M23C6 and M3C carbides synthesized on austenitic stainless steel and carbon fibers using laser metal deposition. Surface and Coatings Technology. 2020; 401:126294. https://doi.org/10.1016/j.surfcoat.2020.126294. Gorunov AI . Investigation of M7C3, M23C6 and M3C carbides synthesized on austenitic stainless steel and carbon fibers using laser metal deposition . Surface and Coatings Technology . 2020 ; 401 : 126294 . https://doi.org/ 10.1016/j.surfcoat.2020.126294 . Open DOISearch in Google Scholar

[31] Novák P, Nová K, Jaworska L, Shishkin A. Identification of carbides in tool steel by selective etching. Defect and Diffision Forum. 2019; 395:55–63. https: //doi.org/10.4028/www.scientific.net/DDF.395.55. Novák P Nová K Jaworska L Shishkin A . Identification of carbides in tool steel by selective etching . Defect and Diffision Forum . 2019 ; 395 : 55 – 63 . https: //doi.org/ 10.4028/www.scientific.net/DDF.395.55 . Open DOISearch in Google Scholar