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Investigation of Continuous Flow Methods for Determining the Content of Reducing Sugar in Tobacco *


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INTRODUCTION

The content of reducing sugars is determined regularly for chemical analysis of tobacco and tobacco products, as it is an important indicator of tobacco quality. In Virginia tobacco the content of reducing sugars can be as high as 20%. In Oriental tobacco the content is around 8%, in air-cured tobacco (Burley) the content is negligible. The ratio between reducing sugars and nicotine is a quality characteristic in Virginia tobacco. Reducing sugars can reduce the pungent odor of cigarette smoke and produce the desired flavors (14). Therefore, several methods have been developed for determining reducing sugars, including the Munson-Walker method (5), the near infrared spectral model prediction method (67), capillary gas chromatography (8), high performance liquid chromatography refractive index detector (910), and the continuous flow method (1116). The continuous flow method is accepted and recommended by the International Organization for Standardization (ISO 15154:2003) (15) and the Cooperation Centre for Scientific Research Relative to Tobacco (CRM No. 38)(16). However, when a daily analysis was conducted using ISO 15154:2003, a gradual decline in the sugar content was observed for the same sample, especially after 40 runs. Additionally, the lifespan of the heating tank is relatively short, which might affect the efficiency of the mass laboratory testing.

In this study, ISO 15154:2003 was modified by replacing 5% acetic acid with 0.2 mol@L-1 hydrochloric acid, balancing the flow rate in the pipeline above and below the dialysis membrane with a red/red pipeline (0.80 cm3@min-1), reducing the concentration of the sodium hydroxide solution (0.5 mol@L-1 to 0.4 mol@L-1), and increasing the volume of the heating-tank (7.7 mL to 10.6 mL). Additionally, the stability of ISO 15154:2003 and the revised method was compared, and accuracy and reliability of the revised method were further investigated.

MATERIALS AND METHODS
Materials
Samples

Flue-cured tobacco (A), Burley tobacco (B), Oriental tobacco (C), flue-cured tobacco cigarettes (D), and blended cigarettes (E) were provided by the China National Tobacco Quality Supervision and Test Center; the reference cigarette 3R4F was provided by the Center for Tobacco Reference Products, and CM7 (G) was the CORESTA monitor cigarette.

Reagents

The reagents used were as follows: D-glucose ($ 98%, Sigma-Aldrich, America); acetic acid ($99.5%, Shandong Haozhong Chemical Technology Co., Ltd., Jining, China); hydrochloric acid (36–38%, Yantai Shuangshuang Chemical Co., Ltd., Yantai, China); sodium hydroxide (98%, Alfa Aesar, America); calcium chloride ($ 95.0%), p-hydroxybenzoic acid; citric acid ($ 99.5%, Tianjin Ruijinte Chemical Co., Ltd., Tianjin, China); polyethoxy lauryl ether (Brij-35, Shanghai Anyun Biological Co., Ltd., Shanghai, China); ultrapure water (resistivity $ 18.2 MΩ@cm, China National Tobacco Quality Supervision and Test Centre, Zhengzhou, China).

Apparatus

In this study, we used the following equipment: AA3 continuous flow analyzer (Seal Analytical Ltd, Wrexham, UK); BSA224S-CW Electronic Balance (inductance 0.0001G; Sartorius, Göttingen, Germany); FD115 oven (Binder GmbH, Tuttlingen, Germany); HY-8 adjustable speed oscillator (Changzhou Guohua Electric Appliance Co., Ltd., Jiangsu, China); Elga PURELAB P water purifier (Veolia Group, Beijing, China).

Methods
Preparation of the standard working solution

D-Glucose (10.0 g; accurate to 0.0001 g) was weighed and added to a 5% acetic acid solution to obtain the standard reserve solution of 1 L. The standard working solution was obtained by pouring 0.5, 1.0, 2.5, 3.0, and 5.0 mL of the standard reserve solution into a volumetric flask (50 mL) and diluting the solutions with a 5% acetic acid solution as required.

Sample preparation

The tobacco cigarette was stripped, and the cut tobacco was crushed and sieved (No. 40 Mesh sieve, 380 μm), thus, ensuring that the weight of each sample was at least 10 g. The A, B, and C samples were prepared by crushing the tobacco leaves and passing them through the No. 40 mesh sieve. The moisture content of the sample was determined by the oven method (i.e., baking at 100 °C for 2 h).

Preparation of solutions

The method for preparing the ameliorative solution to determine the reducing sugar content is shown in Table 1. The remaining solutions were prepared according to ISO 15154:2003.

Preparation of solutions for the revised method.

Number Reagent Method
1 0.2 mol@L-1 Hydrochloric acid Add 16.8 mL hydrochloric acid (mass ratio 37%) to 500 mL water, followed by one drop of Brij-35, and dilute the solution to 1 L with water
2 0.4 mol@L-1 sodium hydroxide Add 16 g sodium hydroxide to 800 mL water, stir until dissolved, then natural cooling to room temperature, followed by one drop of Brij-35, and dilute the solution to 1 L with water
Sample pretreatment

Approximately 0.2500 g (accurate to 0.0001 g) of the sample was added to 25 mL of 5% acetic acid solution and shaken for 30 min. The solution was then filtered using quality filter paper, and the filtrate obtained was used to conduct further tests.

Analysis of the samples

The reducing sugars were analyzed by ISO 15154:2003 and the revised method (pipeline diagrams are shown in Figure 1).

Figure 1.

The pipeline diagram for the revised method.

Calculations

The content of reducing sugars was calculated using the following equation: α=n×c×Vm×(1W)×1000×100$$\alpha = {{n \times c \times V} \over {m \times (1 - W) \times 1000}} \times 100$$

α: Reducing sugar content on a dry basis (%, as in glucose);

n: Dilution multiple;

c: Instrumental determination of reducing sugars in the extract (mg/mL);

V: Volume of the extract (mL);

m: Sample mass (g);

W: Moisture content of the sample (as a mass fraction).

Data Processing

The data were analyzed for measuring variance and the coefficient of variation using Microsoft Office Excel and the Minitab software.

RESULTS AND DISCUSSION
Comparison of continuous sampling quantity for ISO 15154:2003 and the revised method

After pretreatment of the F sample, the solution was tested on a machine by continuously injecting 90 cups. The tested values of the 1st, 10th, 20th, 30th, 40th, 50th, 60th, 70th, 80th, and 90th cups were taken as the vertical coordinate, and the results of ISO 15154:2003 and the revised method were compared (shown in Figure 2). The differences in the values between the 1st cup and the other nine cups (10th–90th) were calculated (shown in Table 2). When the reducing sugars were determined according to ISO 15154:2003, the content of the reducing sugars decreased slowly with the continuous injection of the samples. Especially after the 50th cup, the decreasing trend of the value to the 90th cup was prominent; the maximum difference was 1.07%. The values obtained from the revised method were relatively stable, ranging from 7.20% to 7.50%, and the difference between sample cups was less than 0.18%. This was probably because, in ISO 15154:2003, the upper layer of the dialyzer was 5% acetic acid solution (weak acid), the lower layer was 0.5 mol@L-1 sodium hydroxide solution (strong base), and the dialysis membrane was a two-way dialysis membrane. The alkaline solution in the lower layer reacted with the metal ions in tobacco, forming a precipitate. With continuous sample injection, the dialysis film was gradually blocked, which affected the dialysis and decreased the detection ability.

Figure 2.

The differences in the reducing sugar content between ISO 15154:2003 and the revised method.

The detection ability of the two methods for different sample cups.

Method Project 1st cup 10th cup 20th cup 30th cup 40th cup 50th cup 60th cup 70th cup 80th cup 90th cup
ISO15154: 2003 Reducing-sugar (%) 7.52 7.30 7.22 7.20 7.17 7.13 6.72 6.55 6.48 6.45
Differences (%) / −0.22 −0.30 −0.32 −0.35 −0.39 −0.80 −0.97 −1.04 −1.07
Revised method Reducing-sugar (%) 7.44 7.29 7.44 7.37 7.35 7.26 7.31 7.35 7.28 7.41
Differences (%) / −0.15 0 −0.07 −0.09 −0.18 −0.13 −0.09 −0.16 −0.03
The differences in the lifespan of the heating tank between the two methods

From the results of the abovementioned experiments, we found that when the reducing sugar content was determined by ISO 15154:2003, white flocs appeared gradually in the pipe after calcium chloride solution was added to the reaction system with the increase in injection. However, no white floc was found in the experiment with the revised method. This was probably because excessive sodium hydroxide (> 0.48 mol@L-1) and calcium chloride (> 0.05 mol@L-1) in the reaction system produced Ca(OH)2, which was slightly soluble in water, and thus, precipitated in the solution. In ISO 15154:2003, 0.5 mol@L-1 sodium hydroxide solution was used to ensure the strong basicity of the reaction medium. Although the concentration of Ca2+ was only 0.008 mol@L-1, a small amount of Ca(OH)2 was produced with the increase in the injection, which eventually blocked the pipeline. The concentration of the sodium hydroxide solution was reduced in the revised method, thus avoiding the precipitation of Ca(OH)2. At 85 °C, the sodium hydroxide solution is highly corrosive, which increases with an increase in the concentration of the solution. This shortened the lifespan of the heating tank. In the revised method, the corrosiveness was lower, and the lifespan of the heating tank was higher due to a reduction in the concentration of sodium hydroxide. To verify this, the number of heating tanks used during three years (ISO 15154:2003 (2016–2019) and the revised method (2019–2022)) was counted. For testing 3,600 samples using the ISO 15154:2003 standard, four heating tanks were required, while for testing 4,500 samples by the revised method, two heating tanks were required (Table 3).

The number of heating tanks required for analyzing samples using the two methods.

Method Heating tank consumption Sample quantity
ISO 15154: 2003 4 3600
Revised method 2 4500
Difference between the main-reaction heating time of the two methods

In 1972, it was found that acid and hydrazide could react with glucose and reach the maximum absorption value after being heated at 100 °C for 5 min in an alkaline solution (17), which was the basic principle for the two methods to detect reducing sugars in tobacco. The main-reaction time of the two methods, i.e., the heating time of the reagent in the heating tank was preliminarily compared (shown in Table 4). The results showed that the heating time of the reagent in the heating tank increased by about 45 s after replacing the larger heating tank in the revised method, which was closer to 5 min, as mentioned in the principle of the method.

The differences in the heating times of the two methods.

Methods Heating tank volume Repeating time Mean heating time
ISO 15154: 2003 7.7 mL 5 3 m 20 s
Revised method 10.6 mL 5 4 m 15 s
Improving the method

Considering the shortcomings of ISO 15154:2003 in determining reducing sugars in tobacco, such as the precipitation on the dialysis membrane, a gradual decline in test results, and the short lifespan of the heating tank, the main improvements in the revised method included replacing 5% acetic acid (reaction reagent) with a 0.2 mol@L-1 hydrochloric acid solution, balancing the flow rate in the pipeline above and below the dialysis membrane with the red/red pipeline (0.80 cm3 @min-1), reducing the concentration of sodium hydroxide solution from 0.5 mol@L-1 to 0.4 mol@L-1, and increasing the volume of the heating tank from 7.7 mL to 10.6 mL (Table 5).

Improvements in the method to determine reducing sugars in tobacco.

Item ISO 15154: 2003 Revised method
1 Reagent 5% acetic acid 0.2 mol@L-1 hydrochloric acid
2 Pipeline Blu/blu 1.60 cm3@min-1 Red/red 0.80 cm3@min-1
3 NaOH concentration 0.5 mol@L-1 0.4 mol@L-1
4 Heating tank volume 7.7 mL 10.6 mL
Verifying the methodology
Qualitative analysis

The ultraviolet-visible spectroscopy (UV-Vis) absorption spectra of standard solutions of different concentrations are shown in Figure 3. According to the reaction principle, the standard curve was established by the test results of the standard solution. The maximum absorption wavelength was between 400 nm and 410 nm. The wavelength of the filter was maintained at 410 nm.

Figure 3.

The UV-Vis absorption spectra for standard solutions with different concentrations.

Standard curve, detection limit, and quantitative limit

The standard working solution was determined by the revised method, and the peak height x of the standard working solution was linearly regressed by the concentration of the target substance y. The regression equation was and the correlation coefficient (R) was 0.9999. The standard deviation (SD) was calculated. The detection limit (3 SD) and the quantitative limit (10 SD) were 0.0057% and 0.0190%, respectively.

Precision of the method

The reducing sugar contents of A, B, and F samples were determined five times a day for five consecutive days following the revised method. The results showed that the Relative Standard Deviation (RSD) of the three samples was less than 5%, indicating that the method was highly precise (Table 6).

The precision of the method.

Sample Reducing sugar (%) RSD (%)
Within-day Inter-day
A 26.21 2.42 3.04
B 0.52 3.94 4.24
F 8.08 3.45 3.60
Repeatability and reproducibility of the method

To verify the repeatability (r) and reproducibility (R) of the method, samples A (high), B (low), and F (middle) with relatively high, medium, and low reducing sugar content were prepared to conduct a collaborative study involving 10 tobacco detection laboratories in China. Each sample was measured 20 times, and the r and R values were calculated according to the test results. The results showed that the r and R values of the revised method were similar to those of ISO 15154:2003 (Table 7).

The r and R values of the revised method.

Sample Mean content (%) | r R
A 26.14 1.3 5.2
B 0.52 0.4 0.6
F 8.07 1.2 2.9
Recovery rate

The reducing sugar contents of samples A, F, and G were determined according to the revised method. The standard solutions with high, middle, and low concentrations were added, respectively, and each sample was repeatedly tested five times to calculate the recovery rate. The results showed that the recovery of the revised method ranged from 98.22% to 103.65% (Table 8), which indicated the high precision of the revised method that might meet the requirements of quantitative analysis.

The recovery rate of the revised method.

Sample Reducing sugar(%) Addition content (%) Revised method
Results (%) Recovery rate (%)
A 26.21 20.97 48.20 102.16
26.21 26.21 52.76 100.65
26.21 31.45 57.59 99.87
F 8.08 6.46 14.28 98.22
8.08 8.08 16.09 99.54
8.08 9.70 18.43 103.65
G 12.10 9.68 21.44 98.46
12.10 12.10 23.92 98.86
12.10 14.52 26.93 101.18
Comparison of the two methods

To determine the differences between ISO 15154:2003 and the revised method, samples A, B, C, D, E, F, and G were prepared, and the results were compared. The results showed that the F values of the two methods were below the critical value, indicating that there was no significant difference between the two methods (Table 9).

Comparison of the two methods.

Sample Parallel measurement times Reducing sugar (%) F Critical value of F
ISO 15154: 2003 Revised method
A 5 26.18 26.04 1.94 5.98
B 5 0.54 0.5 3.00
C 5 24.45 24.68 0.88
D 5 7.78 7.89 1.36
E 5 11.18 11.31 1.56
F 5 22.41 22.19 2.18
G 5 9.98 10.05 2.02
CONCLUSION

The continuous flow method given in ISO 15154:2003 was intentionally modified as follows: the 5% acetic acid solution in the blue/blue pipeline was replaced by 0.2 mol@L-1 hydrochloric acid solution in the red/red pipeline; the concentration of sodium hydroxide was reduced from 0.5 mol@L-1 to 0.4 mol@L-1; and the volume of the heating tank was increased from 7.7 mL to 10.6 mL. While maintaining the comparable repeatability and reproducibility, the modified method exhibits that the effective sampling in one experiment of the revised method was increased to 90 cups without precipitates in the pipeline, the main reaction time was extended by 45 s, and the lifespan of the heating tank was prolonged by more than 100%. In addition, the modified method was evaluated via a general validation procedure, and the detection limit and the quantitative limit were 0.0057% and 0.0190%, respectively. Furthermore, a satisfactory correlation coefficient (0.9999) was observed. Besides, the relative standard deviation was less than 5%, and the recovery of standard addition was between 98.22% and 103.65%. These results indicate that the modified method is a promising alternative instead of the current ISO method.

eISSN:
2719-9509
Język:
Angielski
Częstotliwość wydawania:
4 razy w roku
Dziedziny czasopisma:
Wiedza ogólna, Nauki biologiczne, inne, Fizyka