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Random Strength Parameters of Steel Corrugated Webs and Their Influence on the Resistance of Sin Plate Girders


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Figure 1.

Concept of sheet metal folding
Concept of sheet metal folding

Figure 2.

Girders with corrugated webs, from which samples used in investigations into strength properties of corrugated webs were collected: a) with a flexible end stiffener; b) with a rigid end stiffener; c) cantilever girders
Girders with corrugated webs, from which samples used in investigations into strength properties of corrugated webs were collected: a) with a flexible end stiffener; b) with a rigid end stiffener; c) cantilever girders

Figure 3.

Girders at the test stand a) beam girder M 1.41 WTA 1250/300x15; b) cantilever girder M 152 WTA 1500/300x15
Girders at the test stand a) beam girder M 1.41 WTA 1250/300x15; b) cantilever girder M 152 WTA 1500/300x15

Figure 4.

Girder M 1.41– box-marked site of sample collection from the girder along the fold for materials tests on the web strength
Girder M 1.41– box-marked site of sample collection from the girder along the fold for materials tests on the web strength

Figure 6.

Dimensions of flat samples: a) sample from 2 mm thick web; b) sample from 2.5 mm thick web; c) sample from 3 mm thick web mm
Dimensions of flat samples: a) sample from 2 mm thick web; b) sample from 2.5 mm thick web; c) sample from 3 mm thick web mm

Figure 5.

Waveform shape – place of sample cutting out, along the fold, of samples from corrugated web
Waveform shape – place of sample cutting out, along the fold, of samples from corrugated web

Figure 7.

View of an exemplary 2.5 mm thick sample cut out of WTB girder web
View of an exemplary 2.5 mm thick sample cut out of WTB girder web

Figure 8.

Graph F – ΔL of tension of 3 mm thick steel sample cut out of the web of M 2.42 girder
Graph F – ΔL of tension of 3 mm thick steel sample cut out of the web of M 2.42 girder

Figure 9.

Graph F – ΔL of tension of type 2 mm thick steel sample cut out of the web of M 1.32 girder
Graph F – ΔL of tension of type 2 mm thick steel sample cut out of the web of M 1.32 girder

Figure 10.

Normal distribution of yield strength Re for steel samples from corrugated webs cut out of girders: a) M 2.12 having the actual thickness of 2 mm; b) M 1.31 having the actual thickness of 2.6 mm
Normal distribution of yield strength Re for steel samples from corrugated webs cut out of girders: a) M 2.12 having the actual thickness of 2 mm; b) M 1.31 having the actual thickness of 2.6 mm

Figure 11.

Factors of yield strength γm compared with the minimum value guaranteed by the steel mill γm235 and by the manufacturer γm215
Factors of yield strength γm compared with the minimum value guaranteed by the steel mill γm235 and by the manufacturer γm215

Figure 12.

Normal distribution of yield strength in all examined steel samples cut out of corrugated webs
Normal distribution of yield strength in all examined steel samples cut out of corrugated webs

Program of investigations

Girder hw × tw [mm] End Stiffener [mm] L [mm] Girder [mm] hw × tw [mm] End Stiffener [mm] L [mm]
1 2 3 4 5 6 7 8
M 1.11 500x2 300x25 7825 M 1.12 500x2 300x25 6000
M 1.21 1000x2.5 300x25 7825 M 1.22 1000x2 300x25 6000
M 1.31 1000x2.5 300x25 7825 M 1.32 1000x2.5 300x25 6000
M 1.41 1250x2 300x25 7825 M 1.42 1250x2 300x25 6000
M 1.51 1500x2 300x25 7825 M 1.52 1500x2 300x25 6000
M 2.11 500x2.5 300x25 5825 M 2.12 500x2 300x25 3750
M 2.21 1000x2 300x25+tee bar 5825 M 2.22 1000x2 300x25 3750
M 2.31 1000x2.5 300x25+tee bar 5825 M 2.32 1000x2,5 300x25 3750
M 2.41 1000x3 300x25+tee bar 5825 M 2.42 1000x3 300x25 3750
M 2.51 1500x3 300x25+tee bar 5825 M 2.52 1500x2 300x25 3750

Steel yield strength that accounts for the impact of cold rolling acc. (6) [18]:

web thickness 2 mm web thickness 2.5 mm web thickness 2 mm
Design yield strength f y [MPa] 254.7 259.6 264.5

Parameters of normal distribution of geometric dimensions of steel samples from corrugated webs and of resistance obtained according to formulae (7) and (8)

Model b ¯ 0 a ¯ 0 S ¯ 0 D2 (A) D(A) V A D2 (N) D(N) V N
mm mm mm2
1 2 3 4 5 6 7 8 8 9
Mean value for 2 mm samples 2.0 19.98 39.95 0.030 0.170 0.004 0.047 0.217 0.018
Mean value for 2.5 mm samples 2.57 19.92 51.18 1.111 1.054 0.021 0.209 0.457 0.030
Mean value for 3 mm samples 3.0 20.0 60.0 0.000 0.000 0.000 0.462 0.680 0.029

Parameters of yield strength and tensile strength tests on web samples

Girder number b ¯ 0 a ¯ 0 S ¯ 0 L ¯ 0 L ¯ u A ¯ 10 F ¯ eH F ¯ m R ¯ e R ¯ m R ¯ e / R ¯ m
mm mm mm2 mm mm % kN kN MPa MPa
1 2 2 4 5 6 7 8 9 12 13 14
M 1.11 2.0 20.0 40.0 70.0 85.0 21.5 12.2 16.1 304.4 403.5 1.33
M 1.41 2.0 20.0 40.0 70.0 85.1 21.6 12.7 17.4 317.8 434.3 1.37
M 1.51 * 2.0 20.0 40.0 70.0 86.1 23.0 9.9 15.0 247.2 375.5 1.52
M 2.21 2.0 19.7 39.4 70.0 83.5 19.2 13.2 17.2 334.3 437.5 1.31
M 2.51 2.0 20.0 40.0 70.0 86.2 23.1 11.6 15.1 289.3 376.8 1.30
M 1.12 2.0 20.0 40.0 70.0 85.5 22.2 13.6 17.4 334.7 430.6 1.29
M 1.22 2.0 20.0 40.0 70.0 83.9 19.9 10.7 14.4 312.5 453.9 1.45
M 1.42 * 2.0 20.0 40.0 70.0 86.3 23.3 10.0 15.2 267.2 360.9 1.35
M 1.52 2.0 20.0 40.0 70.0 86.3 23.3 10.0 15.2 299.1 380.5 1.27
M 2.12 2.0 20.0 40.0 70.0 84.8 20.8 13.5 17.2 337.9 429.1 1.27
M 2.22 2.0 20.0 40.0 70.0 85.9 22.5 13.5 17.1 336.3 427.3 1.27
M 2.52 2.0 20.0 40.0 70.0 87.2 24.6 11.2 15.0 281.0 375.5 1.34
Mean value for 2 mm samples: 305.1 407.1 1.34
M 1.21 * 2.5 19.8 49.5 80.0 96.5 20.7 13.7 20.6 275.9 416.0 1.51
M 1.31 * 2.6 19.7 51.2 80.0 96.6 20.7 13.3 20.6 260.4 403.0 1.55
M 2.11 2.6 20.0 52.0 80.0 98.2 22.8 13.8 20.3 266.2 390.0 1.47
M 2.31 2.5 20.0 50.3 80.0 92.0 15.0 17.3 24.7 340.8 487.7 1.43
M 1.32 * 2.6 20.0 52.0 80.0 96.2 20.2 16.3 23.6 339.4 435.4 1.28
M 2.32 2.6 20.0 52.0 80.0 95.4 19.2 16.9 23.5 324.6 451.5 1.39
Mean value for ∼2.5mm samples: 301.2 430.6 1.44
M 2.41 3.0 20.0 60.0 90.0 107.9 19.9 19.5 25.3 325.5 422.0 422.0
M 2.42 3.0 20.0 60.0 90.0 103.2 14.6 26.8 32.6 445.9 544.1 1.22
Mean value for 3 mm samples: 385.7 483.0 1.26
Mean value for all samples: 310.2 419.2 1.36

Parameters of normal distribution of yield strength Re of steel samples of corrugated webs

Girder number E(R e) [Mpa] R ek [Mpa] D 2(R e ) D(R e ) f y [Mpa] V Re V Re235 V Re215 γ m γ m235 γ m215
1 2 3 4 5 6 7 8 9 10 11 12
M 1.11 304.4 299.15 10.13 3.1826 294.69 0.0105 0.1390 0.1791 1.0151 0.7974 0.7296
M 1.41 317.8 307.57 38.76 6.2258 298.85 0.0196 0.1589 0.1972 1.0292 0.7863 0.7194
M 1.51* 247.2 243.12 6.04 2.4576 239.68 0.0099 0.0301 0.0794 1.0144 0.9805 0.8970
M 2.21 334.3 321.48 61.41 7.8365 310.50 0.0234 0.1811 0.2176 1.0354 0.7568 0.6924
M 2.51 289.3 278.64 42.39 6.5108 269.53 0.0225 0.1144 0.1566 1.0338 0.8719 0.7977
M 1.12 334.7 328.38 15.00 3.8730 322.96 0.0116 0.1816 0.2181 1.0168 0.7276 0.6657
M 1.22 339.4 334.82 7.85 2.8018 330.90 0.0083 0.1876 0.2235 1.0118 0.7102 0.6497
M 1.42* 267.2 257.21 36.78 6.0647 248.72 0.0227 0.0735 0.1191 1.0341 0.9448 0.8644
M 1.52 299.1 291.99 18.65 4.3186 285.95 0.0144 0.1307 0.1714 1.0211 0.8218 0.7519
M 2.12 337.9 333.88 6.03 2.4556 330.44 0.0073 0.1857 0.2218 1.0104 0.7112 0.6506
M 2.22 336.3 325.33 44.91 6.7015 315.95 0.0199 0.1837 0.2199 1.0297 0.7438 0.6805
M 2.52 281 273.17 23.02 4.7979 266.45 0.0171 0.0998 0.1432 1.0252 0.8820 0.8069
Average values 2 mm 307.4 299.6 25.91 5.0906 292.90 0.0166 0.1388 0.1789 1.0231 0.8112 0.7422
M 1.21* 275.9 266.26 34.65 5.8864 258.02 0.0213 0.0904 0.1346 1.0319 0.9108 0.8333
M 1.31* 260.4 250.70 34.91 5.9085 242.43 0.0227 0.0595 0.1063 1.0341 0.9694 0.8869
M 2.11 266.2 260.28 13.13 3.6235 255.21 0.0136 0.0715 0.1173 1.0199 0.9208 0.8424
M 2.31 340.8 326.04 81.16 9.0089 313.43 0.0264 0.1893 0.2251 1.0402 0.7498 0.6860
M 1.32* 312.5 303.33 30.95 5.5633 295.54 0.0178 0.1512 0.1902 1.0264 0.7952 0.7275
M 2.32 324.6 310.44 74.97 8.6585 298.32 0.0267 0.1683 0.2059 1.0406 0.7877 0.7207
Average values 2.5 mm 296.7 286.2 44.96 6.7053 277.20 0.1217 0.1217 0.1632 1.0322 0.8556 0.7828
M 2.41 325.5 312.86 59.11 7.6883 302.09 0.0236 0.1695 0.2070 1.0357 0.7779 0.7117
M 2.42 445.9 422.88 197.6 14.0570 403.20 0.0315 0.1884 0.3157 1.0488 0.5828 0.5332
Average values 3 mm 385.7 367.9 128.36 11.3296 352.70 0.0294 0.2290 0.2614 1.0422 0.6804 0.6225
Average values for all samples 312.0 302.4 41.87 6.4707 294.1 0.0207 0.1427 0.1825 1.0277 0.8237 0.7536
eISSN:
1899-0142
Idioma:
Inglés
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Temas de la revista:
Architecture and Design, Architecture, Architects, Buildings