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Advancements and Challenges of Cigar Science, Testing and Regulation: A Review


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Figure 1

Statistical hierarchy of review method findings based on (a) general tobacco literature search and (b) cigar science literature search for about 1100 peer reviewed publications.
Statistical hierarchy of review method findings based on (a) general tobacco literature search and (b) cigar science literature search for about 1100 peer reviewed publications.

Figure 2

Construction of a typical premium cigar product (17).
Construction of a typical premium cigar product (17).

Figure 3

Strata, morphology and parts of tobacco leaves used for cigar construction. Colored “stripes” in the diagram represent concentric/rolled layers of tobacco (18).
Strata, morphology and parts of tobacco leaves used for cigar construction. Colored “stripes” in the diagram represent concentric/rolled layers of tobacco (18).

Figure 4

The art of hand-making premium cigars (a). The ideal cigar wrapper after curing in a barn (b) (15).
The art of hand-making premium cigars (a). The ideal cigar wrapper after curing in a barn (b) (15).

Figure 5

TPM variability comparison for 146 commercial cigarette products and 86 commercial cigar products under different smoking regimes, n = 55 (39).
TPM variability comparison for 146 commercial cigarette products and 86 commercial cigar products under different smoking regimes, n = 55 (39).

Comparison of some selected components in the tobacco of cigars and four cigarette tobacco types (% of dry weight of tobacco) adapted from Hoffmann and Hoffman (25).

Component Cigar Tobacco type used for cigarette

Burley Maryland Bright Oriental
Nitrate 1.4–2.1 1.4–1.7 0.9 <0.15 < 0.1
pH 6.9–7.8 5.2–7.5 5.3–7.0 4.4–5.7 4.9–5.3
Reducing sugars 0.9–2.7 1.5–3.0 1.2 7.0–25.0 5.5
Total polyphenols < 0.1 2.0 1.6 5.1 4.5
Nicotine 0.6–1.7 2.0–2.9 1.1–1.4 1.2–1.9 1.1
Paraffins 0.3–0.32 0.34–0.39 0.34–0.41 0.24–0.28 0.37
Neophytadiene 0.4–0.8 0.4 0.4 0.3 0.2
Phytosterols 0.14–0.16 0.3–0.39 0.38 0.3–0.45 0.26
Citric acid 5.5–6.0 8.22 2.98 0.78 1.03
Oxalic acid 3.3–3.6 3.04 2.79 0.81 3.16
Maleic acid 1.5–1.8 6.75 2.43 2.83 3.87

Components in the gas phase of mainstream smoke of cigars and cigarettes, values are given for 1.0 g tobacco smoked adapted from Hoffmann and Hoffmann (25).

Component Cigars Non-filter cigarettes Little cigars Filter cigarettes
Carbon monoxide (mg) 39.1–64.5 16.3 22.5–44.9 19.1
Carbon dioxide (mg) 121–144 61.9 47.9–97.9 67.8
Nitrogen oxides (NOx) (μg) 159, 300 160 45, 150 90–145
Ammonia (μg) 30.5 95.3 200, 322 98
Hydrogen cyanide (μg) 1,035 595 510, 780 448
Vinyl chloride (ng) n.a. 17.3, 23.5 19.7, 37.4 7.7–19.3
Isoprene (ng) 2750–3950 420, 460 210, 510 132–990
Benzene (μg) 92–246 45, 60 n.a. 8.4–97
Toluene (μg) n.a. 56, 73 n.a. 7.5–112
Pyridine (μg) 49–153 40.5 61.3 27.6, 37.0
2-Picoline, μg 7.9–44.6 15.4 17 14.8, 15.6
3- + 4-Picoline (μg) 17.9–100 36.1 32.9 12.6, 20.2
3-Vinylpyridine (μg) 7.0–42.5 29.1 21.2 102, 192
Acetaldehyde (μg) 1020 960 850, 1390 94.6
Acrolein (μg) 57 130 55, 60 87.6
N ’-Nitrosodimethylamine (ng) n.a. 16.3–96.1 555 7.4
N ’-Nitrosopyrrolidine (μg) n.a. 13.8–50.7 24.5 6.6

Selected analytical methods previously applied to testing of cigar leaf and cigar smoke constituents.

Sample analyzed Constituent and method of determination Method feasibility with existing equipment Detection limit
Tobacco (1.0 g) from cigarettes was placed into a 20-mL head-space vial. Internal standard solution (2 μL of 1 μg/μL 2,6-dichlorotoluene) and flavor spike mixture (1 μL of 1 μg/μL each benzaldehyde, tetra-methylpyrazine, methanol, and anethole in ethanol) were added. The samples were sealed and allowed to equilibrate for 2 h at room temperature before analysis (59) Flavor additives to tobacco (e.g., menthol, anethole, benzaldehyde, and tetramethylpyrazine)Headspace solid-phase microextraction-gas chromatographymass spectroscopy (HS-SPME-GCMS) for both qualitative and quantitative analysis) Feasible but could be very tedious, time consuming & unproductive Benzaldehyde = 66 ng/gmethanol = 120 ng/ganethole = 16 ng/gtetramethylpyrazine = 163 ng/gacetophenone = 41 ng/g
10.0 g tobacco sample was added to 40 ml dichloromethane. Then the mixture was shaken overnight and steam distillated for 3 h to obtain 800 mL aqueous solution of volatile components using a simple apparatus (60) Lactones, benzaldehyde, 6-methyl-2-heptanone, 2,4-dimethyl-1-penten-3-one, etc.Steam distillation (SD), simultaneous distillation and extraction (SDE) and headspace co-distillation (HCD)-GC-MS utilized for all volatiles Feasible but could be very tedious, time consuming & unproductive Total detected 315.72–445.48 μg/g
Evaluation of volatiles from flue-cured tobacco varieties, smoke organoleptic (61) Lactones, benzaldehyde, 6-methyl-5-hepten-2-one, etc.Steam distillation of 10 g tobacco, capillary GC/GC-MS Distillation system must be available 200–600 μg/g
Smokeless tobacco products including snuff, plug tobacco, chewing tobacco, pellets, and snus (62) α- and β-angelica lactonesHeadspace gas chromatography mass spectrometry (HS-GC-MS) Feasible. However, reference standards for β-angelica lactone unavailable or difficult to obtain The limit of detection was 30 ng/g and limit of quantitation 65 ng/g with a variability of 9–44% (RSD)
Tobacco samples used for analysis were Brazilian flue-cured, Kentucky Burley, N. rustica, and Greek and a sample of commercially available roasted peanuts (63) Benzaldehyde, 6-methyl-5-hepten-2-one, acetone, hexenal Chromatography-mass selective detection-flame ionization detection (PT-GC-MSD-FID) hyphenated technique with purge-and-trap-gas Feasible with little modification Semiquantitative and qualitative analysis
Qualitative and quantitative analysis was developed and validated for volatile flavour components in flue-cured tobacco (64) Flavour components in flue-cured tobacco (e.g., pyridine, 6-methyl-5-hepten-2-one, benzene acetaldehyde, benzaldehyde, furfural)HS-SPME followed by GC × GC-TOF-MS Feasible but must have TOF-MS on scope 5.7–147.6 ng/g
Determination of selective phenolic compounds in cigarette and MMC cigar smoke (65) Phenolics (e.g. hydroquinone, resorcinol, phenol, catechol, and o-, m-, and p-cresol).Ultra-high pressure liquid chromatography (UHPLC) and fluorescence detector (FLD) with a sub-2 μm pentafluoro-phenylpropyl phase analytical column Feasible high throughput method that is based on CRM 78, which has a run time of 10 minutes Quantitative and qualitative analysis

Cigar reference products available through the University of Kentucky (72).

Reference cigar Product type Cigar diameter (mm) Cigar length (mm)
1C1 Large machine-made cigar 15.9 136.5
1C2 Machine-made filtered cigar 7.8 99.0
1C3 Small machine-made cigarillo 11.0 109.5
1C4 Large machine-made natural wrapper 12.8 103.0

Carbonyl yields in cigarillo and leaf-wrapped cigar products tested in 2016 and 2017 under CRM 64 smoking regimen (n = 7) adapted from Young et al. (46).

Tobacco Product Brand Name 2016-Carbonyl yields, mean (RSD) 2017-Carbonyl yields, mean (RSD)


Tobacco product weight (mg/unit) Form-aldehyde (μg/unit) Acet-aldehyde (μg/unit) Acrolein (μg/unit) Tobacco product weight (mg/unit) Form-aldehyde (μg/unit) Acet-aldehyde (μg/unit) Acrolein (μg/unit)
Cheyenne Cigarillo Dark & Mellow (SM) 2462 (6) 11.6 (16) 1015 (8) 20.2 (22) 2688 (4) 8.9 (12) a 1246 (16) a 14.2 (54)
Cheyenne Cigarillo Dark & Sweet (SM) 2354 (8) 10.2 (14) 1258 (12) 21.8 (21) 2806 (3) 9.8 (20) 1333 (13) 16.2 (25) a
Dutch Masters Cigarillo (SM) 2484 (9) 16.7 (34) 2232 (9) 46.2 (30) 2879 (9) 9.8 (16) a 2259 (23) 23.1 (32) a
Game - Black (SM) 2161 (8) 16.3 (25) 1681 (10) 33 (22) 2363 (6) 12.1 (22) a 1817 (14) 30.8 (30)
Swisher Sweet Cigarillos - Sticky Sweet (SM) 2277 (5) 13.1 (11) 1551 (11) 33.6 (18) 2794 (2) 10.7 (17) a 1571 (19) 22.5 (41) a
Swisher Sweet Cigarillos (SM) 3048 (14) 16.1 (19) 1926 (10) 15 (43) 2682 (3) 12.9 (22) 1889 (15) 36.2 (31) a
Swisher Sweet Cigarillos - Black (SW) 2457 (3) 9.8 (24) 1548 (9) 25.7 (36) 2676 (3) 9.3 (18) 1799 (31) 20.7 (55)
Dutch Masters President (LG) 7538 (3) 11.8 (12) 4855 (7) 49 (16) 7603 (5) 16.3 (9) a 3913 (17) a 34.5 (22) a
Phillies Blunt (LG) 6611 (6) 9.6 (15) 3152 (4) 35.8 (25) 6931 (4) 19.8 (18) a 4145 (20) a 64.6 (33) a
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General Interest, Life Sciences, other, Physics