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Static Carrying Capacity of a Single-Row Ball Slewing Bearing Taking into Account Drive Transmission Conditions

  
Mar 31, 2025

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Fig. 1.

Basic geometric parameters of the single-row ball slewing bearing
Basic geometric parameters of the single-row ball slewing bearing

Fig. 2.

The basic geometric parameter of a pinion and a toothed ring
The basic geometric parameter of a pinion and a toothed ring

Fig. 3.

A visualisation of finite elements of single-row ball slewing bearing, coupled with a drive pinion
A visualisation of finite elements of single-row ball slewing bearing, coupled with a drive pinion

Fig. 4.

Schematic position of bearing rings and replacement elements in a state before (a) and after (b) load inflicted with mapping changing of contact angle of balls in slewing bearing (c)
Schematic position of bearing rings and replacement elements in a state before (a) and after (b) load inflicted with mapping changing of contact angle of balls in slewing bearing (c)

Fig. 5.

Characteristic of the contact zone replacement
Characteristic of the contact zone replacement

Fig. 6.

Juxtaposition of static carrying capacity curves of the single-row ball slewing bearings loaded by radial forces directed positively with and without taken into consideration gear condition
Juxtaposition of static carrying capacity curves of the single-row ball slewing bearings loaded by radial forces directed positively with and without taken into consideration gear condition

Fig. 7.

Comparison of distributions of the forces acting on balls of the single-row ball slewing bearing for the points of work: I and II according to Fig. 6, β- angular coordinate
Comparison of distributions of the forces acting on balls of the single-row ball slewing bearing for the points of work: I and II according to Fig. 6, β- angular coordinate

Fig. 8.

Comparison of distribution of the forces acting on balls of the single-row ball slewing bearing for the maximum radial force with taken into consideration (Hmax=5,977 [MN]) and without(Hmax=3,3 MN) the gear condition, β- angular coordinate
Comparison of distribution of the forces acting on balls of the single-row ball slewing bearing for the maximum radial force with taken into consideration (Hmax=5,977 [MN]) and without(Hmax=3,3 MN) the gear condition, β- angular coordinate

Fig. 9.

The distribution of displacements in the direction of the radial force HM for operation points marked in Fig. 6 as II
The distribution of displacements in the direction of the radial force HM for operation points marked in Fig. 6 as II

Fig. A1.

Juxtaposition of static carrying capacity curves of the single- row ball slewing bearing loaded by constant values of the radial forces defined positively, negatively and orthogonaly
Juxtaposition of static carrying capacity curves of the single- row ball slewing bearing loaded by constant values of the radial forces defined positively, negatively and orthogonaly

Fig. A2.

uxtaposition of static carrying capacity curves of the single-row ball slewing bearing loaded by the main radial forces HM defined positively
uxtaposition of static carrying capacity curves of the single-row ball slewing bearing loaded by the main radial forces HM defined positively

Fig. A3.

Juxtaposition of static carrying capacity curves of the single-row ball slewing bearing loaded by the main radial forces HM defined negatively
Juxtaposition of static carrying capacity curves of the single-row ball slewing bearing loaded by the main radial forces HM defined negatively

Fig. A4.

Juxtaposition of static carrying capacity curves of the single-row ball slewing bearing loaded by radial forces HN defined orthogonally
Juxtaposition of static carrying capacity curves of the single-row ball slewing bearing loaded by radial forces HN defined orthogonally

Fig. B1.

Distributions of the effective stress for the tested meshes of the contact zone model
Distributions of the effective stress for the tested meshes of the contact zone model

Fig. B2.

Distributions of the displacements for the tested meshes of the slewing bearing ring model
Distributions of the displacements for the tested meshes of the slewing bearing ring model

Fig. B3.

Distributions of effective stress for the tested meshes of the contact zone model of a toothed rim and a drive pinion
Distributions of effective stress for the tested meshes of the contact zone model of a toothed rim and a drive pinion

Values of basic parameters of the single-row ball slewing bearing

Parametr of the bearing Value
1 The track diameter of the bearing dt [mm] (Fig. 1) 1105
2 The ball diameter dk [mm] 44
3 Quotient rays of ball and receway kp [2, 34] 0,96
4 Dimension dzp[mm] (Fig. 1) 1260
5 Dimension dzo [mm] (Fig. 1) 1200
6 Dimension dwo[mm] (Fig. 1) 1010
7 Dimension dwp [mm] (Fig. 1) 960
8 High of the bering h [mm] 137
9 Dimension a [mm] (Fig 1) 10
10 Dimension b [mm] (Fig. 1) 71
11 Dimension hw [mm] (Fig. 1) 117
12 Dimension hz [mm] (Fig. 1) 122
13 Axial clearance [mm] 0,5
14 The clearance between the rings Lp [mm] (Fig. 1) 7
15 Nominal contact angle αo[°] 45
16 Row fill facctor 0,83
17 Number of bearing balls 64
18 The surface balls hardness 62HRC
19 The surface raceway hardness 56HRC
20 Number of the bolts mounting in the internal/external ring 42/42
21 The size and strength class mounting bolts by [DIN] [31] M24-12.9
22 Mounting tension force Sw [kN] 242

Statistical data of the FE model of the slewing bearing

The modeled object Finite element type Number of finite elements
The ball as a Superelement Truss 128
Beam 512
Inner ring 3D-Solid 3584
Outer ring 3D-Solid 3584
Bolts Beam 84
Heads of the mounting bolts 3D-Solid 5040
Upper support structure 3D-Solid 3392
lower support structure 3D-Solid 3392
Płyta 3D-Solid 1
Toothed rim 3D-Solid 56340
Pinion 3D-Solid 37651

Overview of features characterizing individual FE models of slewing bearings against the model presented in the article [*]

Feature of the presented model Reference number
1 The use of replacement elements for modeling rolling parts [1], [2], [7], [9], [11], [13], [15], [18], [24], [25], [26], [32], [33], [35], [36], [37], [38],[*]
2 Taking into account the support structures in slewing bearings [2], [7], [9], [10], [11], [25], [26], [32], [33], [35], [36], [38], [*]
3 Taking into account interactions between the bearing and bolts [1], [2], [7], [9], [11], [13], [25], [26], [32], [33], [35], [36], [38], [*]
4 Taking into account flexible rings [1], [2], [7], [9], [10], [11], [13], [15], [18], [24], [25], [26], [32], [33], [35], [36], [37], [38], [*]
5 Taking into account of radial forces [1], [2], [7], [9], [10], [11], [13], [15], [18], [24], [25], [26], [32], [33], [35], [36], [38], [*]
6 Modeling of the contact zone taking into account the elastic-plastic material model [2], [7], [11], [15], [18], [24], [26], [33], [35], [36], [*]
7 Modeling of the bearing taking into account the cooperation conditions between a toothed bearing’s ring and a drive pinion [*]

Values of gears basic parameters

Name of parameters Pinion Toothed rim
1 Reference diameter [mm] d1=182 d1=1274
2 Tip diameter [mm] da1=211,763 da1=1322,823
3 Root diameter [mm] df1=151,577 df1=1262,637
4 Profile shift coefficient x1=0,1135 x2=0,7942
5 Number of tooth z1=13 z2=91
6 Module [mm] m=14
7 Backlash [mm] jn=0,56
8 Center distance [mm] aw=740
9 Reference pressure angle αn=20°
10 Working pressure angle αw=22,414°

Juxtaposition of statistical parameters describing the nature of the load of ball of single-row ball slewing bearing (Fig_ 8) for the selected points of work I and II (Fig_ 7)

Model of bearing External load components Number of forces Ball reaction values Fi
Q [MN] M [MNm] HM [MN] Arythmetic average [kN] Standard deviation [kN]
Without pinion 0 1,603 1,120 49 108,7 40,7
With pinion 0 2,156 1,120 44 89,5 38,6
Without pinion 0 0 Hmax=3.3 98 81,4 52,4
With pinion 0 0 Hmax=5,977 63 65,5 31,5