With great concern about the enormous demand for energy, several industry and policy initiatives (mainly in Europe and the USA) aim at shifting the powertrain from internal combustion engine (ICE) to gasoline/plug-in hybrid or fuel cell [1]. However, despite the growing number of new power sources, it is expected that by 2040, oil-based conventional energy conversion devices will provide about 90% of energy for transportation [2]. Thus, ICE will still be the primary power plant and widely used from small-scale application to a high-power generator (e.g. power plants) for a long time [3]. But the increasingly severe international energy situation and high-standard emission regulations have put forward new requirements for the ICE industry.
In the attempt for high efficient and clean combustion, the researchers have demonstrated that higher thermal efficiency can be obtained by compression ignition (CI) engines due to the high compression ratio and a lack of pumping loss as compared with spark-ignition engines [4,5], but the spray diffusion combustion always results in higher nitrogen oxide (NO
To solve the above problems, the researchers have studied the technologies for improving the combustion stability of GCI combustion under low-load conditions such as wide-distillation fuels [18], intake preheating [19], intake boost [20], injection strategy [21] and internal exhaust gas recirculation (i-EGR) [22,23]. Both intake preheating and intake boost can improve the combustion process directly but quite laborious in application due to the low exhaust energy and temperature [19, 20]. As for injection strategies, a single injection is widely used in low-load GCI combustion to avoid excessive fuel mixing [21]. i-EGR can be realised by the variable valve actuation (VVA) system, which makes full use of the hot residual gas to improve the initial thermodynamic state of the in-cylinder charge. Meanwhile, the fuel can also be reformed to a large number of such smaller molecules as acetylene with high reactivity, which can promote the auto-ignition [22,23,24]. Borgqvist et al. [22]. have explored the effect of i-EGR realised by both negative valve overlap (NVO) and exhaust valve rebreathing (2-EVO) strategies on GCI combustion. The results have shown that i-EGR realised by NVO can effectively improve the combustion stability of GCI combustion under low-load conditions, but the decreased gas-exchange efficiency leads to the deterioration of indicated thermal efficiency [25]. By contrast, 2-EVO strategy could achieve better fuel economy along with the improved exhaust temperature. However, i-EGR will accelerate the combustion reaction rate, resulting in higher NO
As an important parameter for describing the combustion process, combustion phasing (the crank angle degree at which 50% of total heat loss has taken place [CA50]) is widely used in the research of advanced combustion technologies [27,28,29,30]. Tan et al. [27] have made a detailed analysis of the factors affecting the process of LTC, which shows CA50 is an important factor for the thermal efficiency and closely related to the emissions. From the experimental research with wide-distillation fuel conducted by Du et al. [29], under the load of indicated mean effective pressure (IMEP) at 0.51 MPa, the indicated thermal efficiency can reach the peak value when the CA50 is at 5°CA after top dead centre (ATDC), and the lowest fuel consumption rate can be achieved by blending 40% gasoline. Based on the analysis of the emission formation mechanism, Ickes [30] has concluded that NO
The behaviour of GCI combustion is perceptibly different from that of the traditional diesel engines mainly because it is affected not only by the heating and dilution effects but also by the specific heat capacity and the active products [31]. To achieve high-efficient and stable GCI combustion, EGR ratio and CA50 have to be optimised. Therefore, one-dimensional numerical simulation has been carried out in this article to further investigate the effect of CA50 on combustion and emission characteristics of GCI combustion under low-load condition, with i-EGR, e-EGR and i-EGR/e-EGR coupling strategies, respectively.
In the present study, a single-cylinder, water-cooled and four-stroke engine is used. The engine is equipped with a typical high-pressure common rail system and a VVA system, and the geometric compression ratio is 16:1. Detailed engine and injector specifications are listed in Table 1. The high-pressure common rail system enables the flexible settings of injection timing, common rail pressure and injection mass. The VVA system is used to control both the timing and lift of intake and exhaust valves.
Engine and injector specifications
Bore (mm) | 105 |
Stroke (mm) | 125 |
Displacement (L) | 1.08 |
Geometric compression ratio | 16:1 |
Connecting rod length (mm) | 210 |
Squish height (mm) | 0.85 |
Valves/cylinder | 4 |
Swirl ratio | 1.5 |
Number of holes | 8 |
Hole diameter (mm) | 0.15 |
Injection pressure (MPa) | 50 |
Cone angle (°) | 150 |
The engine speed was kept at 1500 rpm, and the load of nearly all test points was about 0.5 MPa IMEP. The intake pressure and temperature were maintained at 0.15 MPa and 323 K after intake boosting. The coolant temperature was maintained at 85°C. More details about engine operation condition are listed in Table 2. The test fuel in this study is gasoline, with 92 research octane number. The physical and chemical properties of the test fuel are listed in Table 3.
Engine operation parameters
Speed (rpm) | 1500 |
IVO (°CA ATDC) | −377 |
IVC (°CA ATDC) | −133 |
EVO (°CA ATDC) | 125 |
EVC (°CA ATDC) | Variable |
P intake (MPa) | 0.15 |
T intake (K) | 323 |
Intake O2 concentration | 21% |
Coolant temperature (°C) | 85 |
Physical and chemical properties of the test fuel
Fuel mass (mg/cycle) | 28 |
Molecular formula | C8H18 |
Density (kg/m3@20°C) | 740 |
Lower heating valve (MJ/kg) | 44.3 |
Research octane number | 92 |
Self-ignition temperature (°C) | 420 |
Heat of vaporisation (kJ/kg@20°C) | 308 |
Critical temperature (K) | 500 |
Absolute entropy (J/kgK@20°C) | 3704 |
A single-cylinder diesel engine model was established by GT-Power software based on the engine specifications, as shown in Figure 1. Quasi-dimensional multi-zone combustion model ‘EngCylCombDIJet’, Woschni heat transfer model and flow model ‘EngCylFlow’ are used in numerical simulations. The energy conservation equation of the working fluid in the combustion process is shown in formula (1).
Where,
The heat transfer Q of each wall of the combustion chamber can be calculated by heat transfer formula (2):
Figure 2 and Table 4, respectively, show the comparisons of cylinder pressure and emissions between numerical simulation and engine test. Expect for soot emission, the results have a high degree of agreement, which indicates the model can accurately reflect the actual engine operation.
Verification of emission results
NO |
13.76 | 11.12 |
Soot | 0.005 | 0.055 |
CO | 21.47 | 20.85 |
HC | 7.87 | 3.96 |
i-EGR was realised through 2-EVO strategy, and the lift curves of intake and exhaust valves are shown in Figure 3. The i-EGR ratio was adjusted by changing the opening degree of the back pressure valve (back valve in Figure 1). As the opening degree of back pressure valve increasing, more residual gas would be trapped in the cylinder, which result in the increase of i-EGR ratio. The calculation formula of i-EGR ratio is as follows [32]:
Where,
In this article, the results are divided into three sub-sections, and the test points of the three groups are listed in Table 5. Injection timing was varied to control CA50 in terms of EGR strategies and ratios. Group 1 and Group 2 were set up to investigate the effects of i-EGR/e-EGR and CA50 on GCI combustion and emission characteristics under low-load condition, respectively. With injection timing fixed at −18°CA ATDC, Group 3 was set up to investigate the effects of i-EGR and e-EGR ratios on GCI combustion behaviour under the i-EGR/e-EGR coupling strategy, while the total EGR ratio was kept at 50%, and i-EGR/e-EGR ratio of each case was set to 5%/35%, 10%/30%, 15%/25%, 20%/20%, 25%/15%, 30%/10% and 35%/5%.
Test points of three groups
Control parameter | Group 1 | Group 2 | Group 3 |
---|---|---|---|
Injection timing (°CA ATDC) | −38~ −12 | −38~ −12 | −18 |
i-EGR ratio | 0~ 50% | 0% | 5%, 10%, 15%, 20%, 25%, 30%, 35% |
e-EGR ratio | 0% | 0~ 50% | 35%, 30%, 25%, 20%, 15%, 10%, 5% |
Figure 4 shows the variations of the ignition delay period as a function of i-EGR ratio and e-EGR ratio under different injection timings. The ignition delay period is defined as the crank angles between injection timing and the crank angle degree at which 10% of total heat loss has taken place (CA10). It is evident that the ignition delay period is increased gradually by advancing injection timing, so the mixture formation process and fuel atomisation quality can be improved, thanks to allowing more time for fuel–air mixing.
It should also be noted that the trends of variation in ignition delay period as a function of i-EGR ratio and e-EGR ratio are quite different. The ignition delay period is slightly extended with the increase of e-EGR ratio and remains almost unchanged when the injection timing is within the range of −18 ~ −14°CA ATDC. On the other hand, with i-EGR ratio increases, the ignition delay period first prolongs and then shortens. For example, with injection timing fixed at −14°CA ATDC, the ignition delay period is reduced approximately from 15.9 to 14°CA as i-EGR ratio is increased approximately from 0 to 35%. This is mainly because the low-temperature reaction is accelerated on account of the heating effect of the hot residual gas. With i-EGR ratio continues to be increased to 50%, the residual gas contains a large number of combustion products with high specific heat capacity, such as CO2 and H2O, which lead to the increase of specific heat capacity of the mixture. At the same time, EGR also dilutes the in-cylinder oxygen concentration. Therefore, there is always a competitive relationship between heating effect and dilution and heat capacity effects, but in the case of i-EGR ratio being higher than 35%, the effect of heating is weaker than those of dilution and heat capacity, which can explain the prolonged ignition delay period.
Figure 5 shows the variations of the equivalence ratio as a function of i-EGR ratio and e-EGR ratio under different injection timings. With the increase in EGR ratio, the equivalence ratio increases gradually as well. When EGR ratio is lower than 15%, the equivalence ratios with both i-EGR and e-EGR are almost the same. As EGR ratio is increased approximately from 15% to 50%, the difference of equivalence ratio between i-EGR and e-EGR is significantly enlarged, and the equivalence ratio with i-EGR is gradually higher than that of e-EGR. This is mainly because of the fact that, as compared with the e-EGR case, when the in-cylinder oxygen concentration is the same based on Eq. 1, the heating effect of i-EGR leads to more expansion in charge volume, which prevents the intake airflow and causes a greater reduction in volumetric efficiency.
Figure 6 shows the variation of combustion duration as a function of i-EGR ratio and e-EGR ratio under different injection timings. The combustion duration is defined as the crank angles between CA10 and CA90 (the crank angle degree at which 90% of total heat release has taken place). For each of i-EGR and e-EGR cases, there occurs a minor difference of combustion duration with variable injection timings. As EGR ratio increases, the extension of combustion duration with i-EGR is more obvious than that with e-EGR, and the gap between i-EGR and e-EGR cases is enlarged as EGR ratio exceeds 25%. This can be attributed that applying e-EGR strategy allows more air into the cylinder with the same EGR ratio, so the dilution effect is lower than that of i-EGR, which also leads to an increase in oxygen concentration and the consequent burning rate.
Figure 7 shows the variations of CA50 as a function of i-EGR ratio and e-EGR ratio under different injection timings. Combined with the above results, CA50 shows a similar trend with the ignition delay period as a function of EGR ratios, mainly due to the almost unchanged combustion duration.
Figure 8 shows the variation of indicated thermal efficiency as a function of CA50 under different i-EGR and e-EGR ratios. The delayed CA50 leads to a reduction in the degree of constant volume, and the indicated thermal efficiency decreases as a consequence. As e-EGR ratio raised approximately from 0% to 45%, the indicated thermal efficiency is reduced slightly by about 2%. With the increase of i-EGR ratio, the indicated thermal efficiency first increases and then decreases. In the case of i-EGR ratio at 15%, where a slight increase of indicated thermal efficiency is observed as compared to the no EGR case; but there is an obvious decrease in the indicated thermal efficiency as i-EGR ratio raised approximately from 30% to 45%. The difference between i-EGR and e-EGR strategies on combustion process mainly depends on the heating effect and equivalence ratio. Compared with the e-EGR cases, the combustion behaviour with i-EGR has higher heat transfer loss and equivalence ratio, where the indicated thermal efficiencies are more deteriorated. From the above, the optimised indicated thermal efficiency could be available by combining a small amount of i-EGR under low-load GCI combustion.
From the above phenomenon, it can be concluded that there is indeed a competitive relationship between heating effect and dilution and heat capacity effects when i-EGR strategy is used. When the i-EGR ratio remains at a low level, the combustion process and burning rate are mainly affected by heating effect. Once the i-EGR ratio is increased to a certain value, the dilution and heat capacity effects begin to play a dominant role in affecting the combustion process.
Figure 9 shows the variation of NO
Figure 10 shows the variation of soot emission as a function of CA50 under different i-EGR/e-EGR ratios. From the diagram, an increase in soot emission is observed by the more advanced CA50. This is mainly because the advanced CA50, or rather the early injection leads to an excessive fuel–air mixing, so that the regions of in-cylinder lean mixture are expanded, which benefits the soot polymerisation and condensation processes. The soot emission of i-EGR case is always slightly higher than that of e-EGR case, because the favourable conditions for fuel cracking and dehydration processes in the late combustion phase can be easily attained due to the heating effect of i-EGR. As i-EGR ratio increased from 30% to 45%, the soot emission shows a more obvious increase especially with CA50 closed to TDC. Thus, when using high i-EGR ratio, the retarded CA50 can effectively control the soot emission.
Figures 11 and 12 show the variations of carbon monoxide (CO) and hydrocarbon (HC) emissions as a function of NO
Figure 13 shows the variation of equivalence ratio as a function of i-EGR/e-EGR ratio. With the total EGR ratio kept at 40% and the injection timing fixed at −18°CA ATDC, for example, when e-EGR ratio is increased from 5% to 35%, the lower equivalence ratio is achieved by the increase of volumetric efficiency based on the previous analysis, which also results in a decreasing in the flow intensity [32].
Figure 14 shows the variations of the cylinder pressure and heat release rate as a function of i-EGR/e-EGR ratio. As i-EGR ratio increases, the cylinder pressure before ignition decreases gradually due to the lower volumetric efficiency as mentioned above. In addition, the combustion process is advanced owing to the improved reactivity of fuel–air mixture by the heating effect of i-EGR. However, the slower burning rate caused by the decreased oxygen concentration results in a reduction in the peaks of cylinder pressure and heat release rate.
Figure 15 shows the variations of exhaust temperature and indicated thermal efficiency as a function of i-EGR/e-EGR ratio. It is found that the indicated thermal efficiency is deteriorated by the increase of i-EGR ratio, but which is beneficial for the improvement of exhaust temperature and consequently the application of the after-treatment system. With i-EGR ratio increases, the amount of hot residual gas from the previous cycle increases; besides, the heat capacity of in-cylinder charge is decreased by the reduction in volumetric efficiency, and the average combustion temperature increases as a result. Both of the two factors play a significant role in the increase of exhaust temperature. The extension of combustion duration also leads to an increase in exhaust temperature; however, when i-EGR ratio increases, the heat transfer loss is increased by the higher average combustion temperature, and the longer combustion duration also results in a decrease in the degree of constant volume. Therefore, higher i-EGR ratios have a negative effect on the indicated thermal efficiency.
Figure 16 shows the variations of NO
Figure 17 shows the variations of CO and HC emissions as a function of i-EGR/e-EGR ratio. As i-EGR ratio raised from 5% to 35%, CO and HC emissions are reduced by 53.49% and 64.50%, respectively. This could be attributed to the diminished local low-temperature regions and the accelerated combustion rate as a result of the increase of average combustion temperature, which leads to a reduction in CO production due to the more complete combustion. Besides, the reactivity of fuel–air mixture is improved by the heating effect, the HC emission is, therefore, reduced due to the more accessible auto-ignition of gasoline and the diminished flame quenching regions. Furthermore, the oxidation processes of both CO and HC are promoted by the increase of residual gas fraction. Hence, applying higher i-EGR ratio is quite useful in the further control of CO and HC emissions.
In the current research, the effects of i-EGR, e-EGR, i-EGR/e-EGR coupling and CA50 on GCI combustion and emission characteristics at the low-load condition are investigated. The main conclusions are listed as follows:
With the increase of EGR ratio, the ignition delay period with e-EGR is extended slightly while that of i-EGR strategy first shortened and then extended. The higher equivalence ratio and longer combustion duration could be achieved by i-EGR strategy, and the optimised indicated thermal efficiency can be achieved using 15% i-EGR ratio. Compared with e-EGR case, NO When using i-EGR/e-EGR coupling with total EGR ratio kept at 40%, the higher equivalence ratio, the lower indicated thermal efficiency and the higher exhaust temperature were attained by an increase in the i-EGR ratio; NO