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Comparative Thermal Behaviour Study of Thermal Layers Made Out of Woven and Nonwoven Fabric Using FR Viscose and p-Aramid Fibres

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Fig. 1.

Physical appearance of non-woven samples. a) kevlar, b) FR viscose
Physical appearance of non-woven samples. a) kevlar, b) FR viscose

Flame spread test of all the samples

Properties Requirement as per EN 469 Test results
Flame spread resistance No specimen shall give flaming to the top or either side edge. Nil
No specimen shall give hole formation in any layer Nil
No specimen shall give flaming or molten debris Nil
The mean value the after flame time shall be ≤ 2 sec. Nil
The mean value of the afterglow time shall be ≤ 2 sec. Nil

Radiative heat resistance and convective heat resistance of yarn by yarn (Y/Y) construction

Sample Code Mean Heat Resistance Index (Radiative resistance) Mean Heat Transmission Index (Convective resistance)
RHTI24 RHTI24 – RHTI12 HTI24 HTI24 – HTI12
Combination-1
TW 1 Y/Y 11.4 6.5 9.6 6.4
TW 3 Y/Y 9.3 5.2 8.5 6.0
TW 5 Y/Y 10.7 5.1 8.3 5.7
Combination-2
TW 1 Y/R 14.1 7.8 14.4 8.7
TW 3 Y/R 12.3 6.7 12.9 8.2
TW 5 Y/R 12.4 6.9 13 8.2
Combination-3
TW 1 R/R 19.9 9.4 17.8 8.4
TW 3 R/R 18.0 8.5 17.7 9.5
TW 5 R/R 18.2 8.0 15.3 8.4
Nonwoven 330 gsm construction
NW3301 13.7 6.2 14.4 4.6
NW3302 15.3 4.4 11.7 4.3
NW3303 14.6 5.0 12.5 4.5
Nonwoven 665 gsm construction
NW6654 23.7 10.2 25.9 9.3
NW6655 30.0 9.2 26.3 10
NW6656 27.2 9.5 26.0 9.9

Physical properties of fibres

Fibre properties FR viscose p-aramid
Length, mm 51.00 53.00
Tenacity, g/tex 24.21 112.41
Elongation, % 13.78 26.48
Density, g/cc 1.98 1.67
Moisture regain, % 7.11 5.00

Mechanical properties of non-woven fabrics

S. No. Sample code Areal density, g/m2 Thickness, mm
Non-woven fabric with 330 gsm
1 NW3301 327 2.36
2 NW3302 334 2.29
3 NW3303 329 2.32
Non-woven fabric with 665 gsm
1 NW6654 661 4.95
2 NW6655 664 4.94
3 NW6656 662 4.92

Coding of fibre combinations and various fabric samples

S.No Sample Name Fibre code Fabric code
Fabric Structure: Yarn/Yarn
1 100 % p-aramid TW 1 TW 1 Y/Y
2 100 % FR viscose TW 3 TW 3 Y/Y
3 50 % p-aramid + 50 % FR viscose TW 5 TW 5 Y/Y
Fabric Structure: Yarn/Roving
1 100 % p-aramid TW 1 TW 1 Y/R
2 100 % FR viscose TW 3 TW 3 Y/R
3 50% p-aramid + 50 % FR viscose TW 5 TW 5 Y/R
Fabric Structure: Roving/Roving
1 100 % p-aramid TW 1 TW 1 R/R
2 100 % FR viscose TW 3 TW 3 R/R
3 50 % p-aramid + 50 % FR viscose TW 5 TW 5 R/R
Fabric Structure: Non-Woven 330 gsm
1 100 % p-aramid TW 1 NW3301
2 100 % FR viscose TW 3 NW3302
3 50% p-aramid + 50% FR viscose TW 5 NW3303
Fabric Structure: Non-Woven 665 gsm
1 100 % p-aramid TW 1 NW6654
2 100 % FR viscose TW 3 NW6655
3 50 % p-aramid + 50 % FR viscose TW 5 NW6656

Mechanical properties of woven fabrics made out of Combination-1, Combination-2 and Combination-3

Sample Code Areal Density, g/m2 Thickness, mm Tensile Strength, N
Serial number Warp wise Weft wise
Combination-1
1 TW 1 Y/Y 180 1.35 2100 900
2 TW 3 Y/Y 180 1.48 1204 405
3 TW 5 Y/Y 180 1.38 1650 630
Combination-2
1 TW 1 Y/R 447 1.69 1336 1166
2 TW 3 Y/R 447 1.85 2126 844
3 TW 5 Y/R 447 1.68 2081 1032
Combination-3
1 TW 1 R/R 721 2.25 1300 2500
2 TW 3 R/R 721 2.34 1713 1931
3 TW 5 R/R 721 2.11 1562 3480