Uneingeschränkter Zugang

Managing Constraints in a Machinery Company Using Theory of Constraints’ Thinking Process Tools. Case Study

  
04. Aug. 2025

Zitieren
COVER HERUNTERLADEN

Berry, R., Smith, L. (2005). Conceptual foundations for the theory of constraints. Human Systems Management, 24(1), 83-94. https://doi.org/10.3233/hsm-2005-24107 Search in Google Scholar

Gupta, M. Boyd, L. (2008). Theory of constraints: a theory for operations management. International Journal of Operations & Production Management, 28(10), pp. 991-1012. https://doi.org/10.1108/01443570810903122 Search in Google Scholar

Knop, K. (2019). Elimination of constraints in the production process of power equipment components and the analysis of the resulting benefits. Production Engineering Archives, 24(24), pp. 37-42. https://doi.org/10.30657/pea.2019.24.09 Search in Google Scholar

Dettmer, H.W. (1997). Goldratt’s Theory of Constraints: A Systems Approach to Continuous Improvement. Milwau-kee: ASQC Quality Press. Search in Google Scholar

Knop, K. (2024). Using the theory of constraints thinking process tools to solve critical problems in the organization. Scientific Papers of Silesian University of Technology. Organization and Management Series, 197, pp. 305-331. https://doi.org/10.29119/1641-3466.2024.197.18 Search in Google Scholar

Scheinkopf, L. (2010). Thinking Process Including S&T Trees. In: J.F. Cox III, J.G. Schleier (Eds.), Theory of Con-straints Handbook (pp. 729-786). New York, NY: McGraw-Hill. Search in Google Scholar

Mabin, V. Balderstone, S. (2003). The performance of the theory of constraints methodology. International Journal of Operations & Production Management, 23(6), pp. 568-595. https://doi.org/10.1108/01443570310476636 Search in Google Scholar

Sahin, A. (2024). Root cause analysis of quality issues in watch manufacturing using ishikawa and pareto diagrams. Archives of Engineering Knowledge, 10(1), pp. 18-23. https://doi.org/10.30657/aek.2024.10.4 Search in Google Scholar

Pacheco, D., Pergher, I., Antunes, J., Vaccaro, G. (2019). Exploring the integration between lean and the theory of constraints in operations management. International Journal of Lean Six Sigma, 10(3), pp. 718-742. https://doi.org/10.1108/ijlss-08-2017-0095 Search in Google Scholar

Biadacz, R. (2024). Application of Kaizen and Kaizen Costing in SMEs. Production Engineering Archives, 30(1), pp. 17-35. https://doi.org/10.30657/pea.2024.30.2 Search in Google Scholar

Bauer, J., Vargas, A., Sellitto, M., Souza, M., Vaccaro, G. (2019). The thinking process of the theory of constraints applied to public healthcare. Business Process Management Journal, 25(7), pp. 1543-1563. https://doi.org/10.1108/bpmj-06-2016-0118 Search in Google Scholar

Gaspar, M., Cristovão, L., Tenera, A. (2019). Theory of con-straints thinking processes on operational lean programs management improvement: an energy producer company case. pp. 125-142. https://doi.org/10.1007/978-3-030-17771-3_11 Search in Google Scholar

Ikeziri, L., Souza, F., Gupta, M., Fiorini, P. (2018). Theory of constraints: review and bibliometric analysis. International Journal of Production Research, 57(15-16), pp. 5068-5102. https://doi.org/10.1080/00207543.2018.1518602 Search in Google Scholar

McMullen, T. (2013). Introduction to the theory of constraints (toc) management system. https://doi.org/10.1201/b14833 Search in Google Scholar

Watson, K., Blackstone, J., Gardiner, S. (2006). The evolution of a management philosophy: the theory of constraints. Journal of Operations Management, 25(2), pp. 387-402. https://doi.org/10.1016/j.jom.2006.04.004 Search in Google Scholar

Irasuegi, A., Lizarralde, A., Amorrortu, I., Apaolaza, U. (2021). Theory of constraints case study in the make to order environment. Journal of Industrial Engineering and Management, 14(1), 72. https://doi.org/10.3926/jiem.3283 Search in Google Scholar

Simatupang, T., Wright, A., Sridharan, R. (2004). Applying the theory of constraints to supply chain collaboration. Supply Chain Management an International Journal, 9(1), pp. 57-70. https://doi.org/10.1108/13598540410517584 Search in Google Scholar

Smith, M. Pretorius, P. (2012). Applying the theory of constraints to increase economic value added: part 2 implementation. The South African Journal of Industrial Engineering, 13(2). https://doi.org/10.7166/13-2-309 Search in Google Scholar

Dettmer, H.W. (2007). The Logical Thinking Process: A Systems Approach to Complex Problem Solving. Milwaukee: ASQ Quality Press. Search in Google Scholar

Inman, R., Sale, M., Green, K. (2009). Analysis of the relationships among toc use, toc outcomes, and organizational performance. International Journal of Operations & Production Management, 29(4), pp. 341-356. https://doi.org/10.1108/01443570910945819 Search in Google Scholar

Ehie, I., Sheu, C. (2005). Integrating six sigma and theory of constraints for continuous improvement: a case study. Journal of Manufacturing Technology Management, 16(5), pp. 542-553. https://doi.org/10.1108/1741038051060051 Search in Google Scholar

Kohli, A., Gupta, M. (2010). Improving operations strategy: application of toc principles in a small business. Journal of Business & Economics Research (Jber), 8(4). https://doi.org/10.19030/jber.v8i4.713 Search in Google Scholar

Pegels, C., Watrous, C. (2005). Application of the theory of constraints to a bottleneck operation in a manufacturing plant. Journal of Manufacturing Technology Management, 16(3), pp. 302-311. https://doi.org/10.1108/17410380510583617 Search in Google Scholar

Abdi, M., Hasanzadeh, A., Fani, A., Poor, S. (2014). Exploring the bottleneck of iran’s national innovation system by toc thinking process. Technological and Economic Development of Economy, 20(4), pp. 601-623. https://doi.org/10.3846/20294913.2014.880960 Search in Google Scholar

Sahraoui, A. Elarref, M. (2014). Bed crisis and elective surgery late cancellations: an approach using the theory of constraints. Qatar Medical Journal, 2014(1). https://doi.org/10.5339/qmj.2014.1 Search in Google Scholar

Kim, S., Mabin, V., Davies, J. (2008). The theory of constraints thinking processes: retrospect and prospect. International Journal of Operations & Production Management, 28(2), pp. 155-184. https://doi.org/10.1108/01443570810846883 Search in Google Scholar

Sadat, S., Carter, M., Golden, B. (2012). Theory of constraints for publicly funded health systems. Health Care Management Science, 16(1), pp. 62-74. https://doi.org/10.1007/s10729-012-9208-9 Search in Google Scholar

Reid, R., Cormier, J. (2003). Applying the toc tp: a case study in the service sector. Managing Service Quality, 13(5), pp. 349-369. https://doi.org/10.1108/09604520310495831 Search in Google Scholar

Grida, M. Zeid, M. (2018). A system dynamics-based model to implement the theory of constraints in a healthcare system. Simulation, 95(7), pp. 593-605. https://doi.org/10.1177/0037549718788953 Search in Google Scholar

Songkhwan, S., Meathawiroon, C. & Thunyachairat, A. (2025). The influence of lean manufacturing and green supply chain management on firm performance: the mediating role of supply chain resilience. Production Engineering Archives, 31(1), pp. 41-53. https://doi.org/10.30657/pea.2025.31.4 Search in Google Scholar

Scheinkopf, L.J. (1999). Thinking for a change: Putting the TOC thinking processes to use. Boca Raton, FL: St. Lucie Press. Search in Google Scholar

Mabin, V. Cavana, R. (2024). A framework for using theory of constraints thinking processes and tools to complement qualitative system dynamics modelling. System Dynamics Review, 40(4). https://doi.org/10.1002/sdr.1768 Search in Google Scholar

Reid, R. (2007). Applying the toc five-step focusing process in the service sector. Managing Service Quality, 17(2), pp. 209-234. https://doi.org/10.1108/09604520710735209 Search in Google Scholar

Upreti, N., Sunder, R., Dalei, N., Garg, S. (2019). Application of theory of constraints to foster the services of indian power transmission system. International Journal of Energy Sector Management, 14(3), pp. 547-568. https://doi.org/10.1108/ijesm-05-2019-0007 Search in Google Scholar

Aljaž, T. (2024). Leveraging chatgpt for enhanced logical analysis in the theory of constraints thinking process. Organizacija, 57(2), pp. 202-214. https://doi.org/10.2478/orga-2024-0014 Search in Google Scholar

Stopka, O., Zitrický, V., Ľupták, V., Stopková, M. (2023). Application of specific tools of the theory of constraints – a case study. Cognitive Sustainability, 2(1). https://doi.org/10.55343/cogsust.48 Search in Google Scholar

Mabin, V., Davies, J., Cox, J. (2006). Using the theory of constraints thinking processes to complement system dynamics’ causal loop diagrams in developing fundamental solutions. International Transactions in Operational Research, 13(1), pp. 33-57. https://doi.org/10.1111/j.1475-3995.2006.00532.x Search in Google Scholar

Lacerda, D., Cassel, R., Rodrigues, L. (2010). Service process analysis using process engineering and the theory of constraints thinking process. Business Process Management Journal, 16(2), pp. 264-281. https://doi.org/10.1108/14637151011035598 Search in Google Scholar

Gupta, M., Lowalekar, H., Chaudhari, C., Groop, J. (2024). A design science approach to manage spare parts distribution: combining design logic and goldratt’s thinking processes. International Journal of Physical Distribution & Logistics Management, 54(7/8), pp. 775-801. https://doi.org/10.1108/ijpdlm-08-2023-0288 Search in Google Scholar

Shoemaker, T.E., Reid, R.A. (2005). Applying the TOC Thinking Process: A Case Study in the Government Sector. Human Systems Management, 24(1), pp. 21-37. https://doi.org/10.3233/HSM-2005-24104 Search in Google Scholar

Gupta, M.L., Boyd, H., Kuzmits, F. (2011). The Evaporating Cloud: A Tool for Resolving Workplace Conflict. International Journal of Conflict Management, 22(4), pp. 394-412. https://doi.org/10.1108/10444061111171387 Search in Google Scholar

Yin, R.K. (2003). Case Study Research: Design and Methods, Sage Publications, Thousand Oaks, CA. Search in Google Scholar

Schmidt, P. (2021). Jak rozpierTOCić system? Praktycznie i bez ograniczeń, Instytut Zarządzania Ograniczanimi TOC+, Drukma Sp. j., Komorniki. Search in Google Scholar

Swann, C., Jackman, P. C., Lawrence, A., Hawkins, R. M., Goddard, S. G., Williamson, O., Ekkekakis, P. (2022). The (over)use of SMART goals for physical activity promotion: A narrative review and critique. Health Psychology Review, 17(2), pp. 211-226. https://doi.org/10.1080/17437199.2021.2023608 Search in Google Scholar

Stasiak-Betlejewska, R., Ali, A. (2024). The Product and Process Quality Level Analysis in the Automotive Elements Production Management. Management Systems in Production Engineering, 32(4), pp. 514-524. https://doi.org/10.2478/mspe-2024-0049 Search in Google Scholar

Cieśla, J., Ulewicz, R. (2024). The Future of Automotive Quality Control: How Cloud-Based Reporting is Changing the Game, Management Systems in Production Engineering, 32(1), pp. 72-79. https://doi.org/10.2478/mspe-2024-0008 Search in Google Scholar

Biały, W. (2024). Assessment of the technical state of mining machinery and devices with the use of diagnostic methods. Production Engineering Archives, 30(2), pp. 266-272. https://doi.org/10.30657/pea.2024.30.26 Search in Google Scholar

Krynke, M. (2023). Analysis of the Impact of Effective Time Management on Workstation Efficiency Using a Multi-Criteria Optimization Approach. Management Systems in Production Engineering, 31(3), pp. 306-311. https://doi.org/10.2478/mspe-2023-0034 Search in Google Scholar

Ingaldi, M., Ulewicz, R. (2025). Sustainable Development and Technological Advancements in Industry 4.0: Over-coming Barriers in SME Sector Integration. Management Systems in Production Engineering, 33(1), pp. 144-162. https://doi.org/10.2478/mspe-2025-0015 Search in Google Scholar

Czajkowska, A., Ingaldi, M. (2019). Analysis of the impact of individual phases in the building process cycle on the environment with respect to the principles of sustainable development. IOP Conf. Ser.: Earth Environ. Sci. 214 012012. https://doi.org/10.1088/1755-1315/214/1/012012 Search in Google Scholar

Czajkowska, A., Ingaldi, M. (2023). Analysis of the survey results on the pro-ecological awareness of young people in the aspect of sustainable development. Management Systems in Production Engineering, 31(3), pp. 312-321. https://doi.org/10.2478/mspe-2023-0035 Search in Google Scholar

Ingaldi, M., Ulewicz, R. (2024). The Business Model of a Circular Economy in the Innovation and Improvement of Metal Processing. Sustainability, 16(13), 5513. https://doi.org/10.3390/su16135513 Search in Google Scholar

Szczyrba, A., Ingaldi, M. (2024). Implementation of the FMEA Method as a Support for the HACCP System in the Polish Food Industry. Management Systems in Production Engineering, 32(3), pp. 357-371. https://doi.org/10.2478/mspe-2024-0034 Search in Google Scholar

Szyszka, M., Ulewicz, R. (2024). Quality improvement in bottle production: a case study on FMEA and Pareto-Lorenz methodologies. Archives of Engineering Knowledge, 10(1), pp. 148-152. https://doi.org/10.30657/aek.2024.10.21 Search in Google Scholar

El Marzougui, M., Messaoudi, N., Dachry, W. & Bensassi, B. (2024). A Model for Decision-making to Parameterizing Demand Driven Material Requirement Planning Using Deep Reinforcement Learning. Production Engineering Archives, 30(3), pp. 377-393. https://doi.org/10.30657/pea.2024.30.37 Search in Google Scholar