<abstract xmlns="http://www.w3.org/1999/xhtml">

<p>In this study, simulation application on a shirt production line was studied. In order to determine which of the two different working methods, with or without yarn clearing, is more efficient, the duration of the operations was taken and work flows created by applying a work and time study. Then, the theoretical distributions of the collected data were analyzed and the distributions of the data obtained transferred to the simulation model. After the model was established, it was run and its validity tested by comparing it with the real system. A new algorithm was developed that can be applied together with simulation to determine the most suitable production method.</p>
</abstract>

In this study, simulation application on a shirt production line was studied. In order to determine which of the two different working methods, with or without yarn clearing, is more efficient, the duration of the operations was taken and work flows created by applying a work and time study. Then, the theoretical distributions of the collected data were analyzed and the distributions of the data obtained transferred to the simulation model. After the model was established, it was run and its validity tested by comparing it with the real system. A new algorithm was developed that can be applied together with simulation to determine the most suitable production method.

Simulation Analysis of the Effect of Working Method Differences on Production Efficiency in the Apparel Industry

Fibres & Textiles in Eastern Europe

This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 3.0 License.

In this study, simulation application on a shirt production line was studied. In order to determine which of the two different working methods, with or without...

Operation Title	Distribution
Front & Back Joining	0.34 + ERLA(0.0277, 11)
Collar Stitch	0.34 + 0.27 * BETA(1.97, 2.26)
Collar Joining	0.69 + 0.75 * BETA(3.13, 3.93)
Sleeve Joining	0.48 + ERLA(0.0917,4)
Sleeve Stitch	0.34 + 0.57 * BETA(3.5, 3.97)
Side Seam	0.57 + ERLA(0.0746,6)
Cuff Stitch	0.4 + LOGN(0.493, 0.172)
Hem Stitch	0.41 + WEIB(0.835, 2.41)

Operation Title	Distribution
Front & Back Joining	0.36 + LOGN(0.252, 0.113)
Collar Stitch	0.34 + 0.27 * BETA(1.97, 2.26)
Collar Joining	0.32 + LOGN(0.703, 0.25)
Sleeve Joining	0.3 + 2.02 * BETA(6.12, 17.1)
Sleeve Stitch	0.34 + 0.57 * BETA(3.5, 3.97)
Side Seam	0.39 + LOGN(0.547, 0.195)
Cuff Stitch	0.4 + LOGN(0.493, 0.172)
Hem Stitch	0.21 + LOGN(0.543, 0.172)
Bottom Hemming	0.29 + 0.53 * BETA(5.28, 7.93)

Simulation Analysis of the Effect of Working Method Differences on Production Efficiency in the Apparel Industry

Article Category: Research Article

Online veröffentlicht: 20. Juli 2024

Seitenbereich: 21 - 28

DOI: https://doi.org/10.2478/ftee-2024-0017

Schlüsselwörter
Apparel industry, simulation, line balancing, motion and time study, heuristic algorithm

© 2024 Can Ünal et al., published by Sciendo

This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 3.0 License.

Fig. 1.

Fig 2.

Fig. 3.

Fig. 4.

Fig. 5.

Fig. 6.

Fig. 7.

Statistical distribution of operations in the system with thread cleaning

Statistical distribution of operations in the system without thread cleaning

Simulation Analysis of the Effect of Working Method Differences on Production Efficiency in the Apparel Industry

Article Category: Research Article

Online veröffentlicht: 20. Juli 2024

Seitenbereich: 21 - 28

DOI: https://doi.org/10.2478/ftee-2024-0017

SchlüsselwörterApparel industry, simulation, line balancing, motion and time study, heuristic algorithm

© 2024 Can Ünal et al., published by Sciendo

This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 3.0 License.

Fig. 1.

Fig 2.

Fig. 3.

Fig. 4.

Fig. 5.

Fig. 6.

Fig. 7.

Statistical distribution of operations in the system with thread cleaning

Statistical distribution of operations in the system without thread cleaning

Schlüsselwörter
Apparel industry, simulation, line balancing, motion and time study, heuristic algorithm