The important task in investigating the fracture or creep nature of engineering structures weakened by cracks or singularities is finding the load-carrying capacity of the structures under various mechanical loading conditions in the presence of a crack. The crack may occur in any structure due to geometrical, environmental, material conditions, and due to the applications of repeated loads. Residual strength of the structures decreases by increasing the length of crack or crack-like defects. Evaluation and analysis of applied load are the main factors for structures containing cracks due to fatigue or stress corrosion cracking. To model such a condition, Dugdale [1] derived a strip yield model to find the strength of a plate containing a single straight crack under uniaxial loading conditions, which play a pioneering role in the development of the field of fracture mechanics. Initially, it was used to solve the only single crack problem under uniform stress distributions, although later it was modified by various researchers, as there is a necessity, for solving different crack configurations, in the presence of various mechanical loading conditions. Some examples are: Harrop [2] modified it to analyze the single crack subjected to quadratically varying yield stresses. Kanninen [3] used Dugdale's method to note the effect of linearly varying tensile stresses on the load-bearing capacity of the plate containing crack. Neimitz [4] discussed Dugdale-Panasyuk model for mode-III moving crack.
Dugdale model is used widely for approximating the plastic zone size due to its mathematical simplicity. Theocaris [5] extended the idea of Dug-dale for finding the load-bearing capacity of an infinite plate containing two equal/unequal cracks. Collins et al. [6] used the Dugdale model to analyze the problem of an elastic perfectly plastic plate containing two equal length cracks and also discussed the case of coalesced yield zone between these cracks. Bhargava et al. [7] also used the model to investigate the load-bearing capacity of the plate containing two unequal asymmetrically situated cracks with coalesced yield zones using the complex variable method. Xu et al. [8] applied the weight function approach to solve the problem of two cracks using the Dugdale model. Wu et al. [9] studied the plastic flow of an expanding crack under a uniform in-plane or anti-plane shear stress. The model was further extended to three collinear straight cracks by Hasan et al. [10, 11] and Xu et al. [12]. Dugdale's model also used to evaluate the effect of in-plane constraint, transverse stress, on the fatigue crack closure by Kim et al. [13].
Multiple cracks in a structure develop as non-interacting and being isolated initially. When the length of the crack increases and the space between cracks decreases, a disturbing communication between them starts exponentially that leads to the perturbation in design and finally failure of the structure. Hence, the modelling of the interaction and coalescence yield zones condition between cracks is necessary for the stability of the plate containing multiple interacting cracks. Also, the macroscopic crack developed due to coalescence of two or more microscopic cracks was analyzed by Feng et al. [14]. The complex variable method was used by Bhargava et al. [15] to study the effect of coalescence of yield zones on the load-carrying capacity of the plate containing collinear straight cracks. Akhtar et al. [16] modified Dugdale model to analyze the impact of the coalescence of yield zones between three collinear straight cracks on the bearing capacity of the plate.
Prediction of material behavior in the presence of crack(s) under different mechanical loads causes a serious concern among the engineers who design modern structures. It has been also a challenging task for researchers modeling such a situation or condition mathematically. So many researchers in history visualize the imperativeness of this type of research. It is a harsh reality that finding the exact position of cracks or singularities in a solid is a difficult task. Along with the location of cracks, their size, orientation, coalescence conditions, and interactions between them are also will be the challenging tasks and need to be investigated. Therefore, in this paper, an attempt has been made to study the load-bearing capacity of an infinite elastic perfectly plastic plate weakened by multiple cracks with coalesced yield zones. Here, Dugdale's model has been modified to include the effect of various forms of yield stress distributions. The infinite boundary of the plate is subjected to uniform normal stress distribution. Therefore, cracks are open in mode-I type deformation and yield zones are developed at each crack tip. Moreover, yield zones between each pair of cracks unified due to an increase in the tensile stress acting at the boundary of the plate. Further damage in the plate is seized on the application yield stress distribution within the yield zones and coalesced yield zones. Analytical results are obtained for important fracture parameters like stress intensity factor, applied load ratio, etc. Numerical results are obtained for applied load ratio in terms of yield zone length, which are reported graphically.
Consider a multi-site damage problem in which six collinear straight cracks weakening an infinite isotropic elastic-perfectly plastic plate. These cracks are denoted by
These yield zones are denoted by Γ
The problem discussed in this section (Section 2) is divided in to two sub-problems, namely
In this section, we discuss the problem of three equal straight cracks weakening an infinite plate as shown in Figure 2. Tensile stress distribution
The mechanical boundary conditions for the problem considered in the section are:
The complex potential function Φ
Now, with the help of Eq. (3) we can easily obtain the opening mode (mode-I) stress intensity factor at each crack tip by substituting Φ
In the present section, we will be discussing the case of six straight collinear cracks with coalesced yield zones when faces of the yield zones are subject to yield stress distribution. Since, three different profiles of the yield stress of the form
Case-1: When
Case-2: When
Case-3: When
Case-1: deals with the situation when the yield zones are assumed to be subjected to yield stress distribution to arrest the opening of cracks at each tip. Some structures may fail at a stress level that is well below the yield stress of the material [19], therefore a linearly varying yield stress distribution is assumed on the rims of yield zones in case-2.
Furthermore, in case-3 a quadratically varying stress distribution is assumed to be acted on the faces of yield zones in order to study the situation discussed in case-2 more effectively.
The combined boundary conditions for all three cases for the
These boundary conditions indicate that infinite boundary of the plate is stress free and the faces of yield zones are subjected to the yield stress distribution of the form
On solving the Eqs. (39, 40) under the boundary conditions (7, 8), one can write the complex potential function for the
The integral appeared in Eq. (9) is evaluated by using the following forms of
The constants All the unknown terms are defined in Appendix B
In this section, the relation between yield zones lengths, |
On equating the SIFs
Further, on superposing the solutions in case of linearly varying stress distribution, we get the following equations by using Eqs. (4–6) and (20–22)
Furthermore, Eqs. (4, 23), (5, 24), and (6, 25) yields
These non-linear equations enable us to study the behavior of yield zone lengths under the application of uniform stress distribution
SIFs calculated at the crack tips (
SIFs calculated at the crack tips (
In this section, the approximate length of yield zones at each crack tip is obtained numerically by using Eqs. (26–34). The yield zone length in this study is normalized with respective crack lengths and plotted against the applied load ratio
A numerical illustrative study is presented in which the variations between normalized yield zone lengths
Figure 6 depicts the behavior of yield zone length under general yielding conditions. It is observed from the figure that as the applied load ratio increases, yield zone length at outer crack tip
The influence of linear and quadratically varying stress distribution on the yield zones are depicted in Figures 7 and 8. It is seen from these figures that the load-carrying capacity of the sheet containing three pairs of collinear straight cracks with unified yield zones at the crack tips,
The significant difference in the load-carrying capacity of the plate can be observed in a comparative graph of all stress profiles, which is shown in Figure 9. It indicates that the structures may fail at a stress level that was well below the yield stress of the material, as discussed in [19].
The same variations between normalized yield zone length
One insignificant effect of variable stress distribution on the load-bearing capacity of the plate is seen when the value of
Figure 13 shows the effect of three stress profiles on the yield zone length. The load-bearing capacity of the plate is comparatively quite low when quadratic stress distribution is assumed to be acted on faces of the yield zones as cracks are situated close to each other as
Figures 9–11 show the behavior of applied stress ratio
According to the figure, the load-carrying capacity of the sheet in the presence of three pairs of collinear straight cracks with unified yield zones is more in case of under constant yield stresses while a very less load carrying capacity is seen in the case of under linear and quadratically varying yield stresses.
Moreover, the load-carrying capacity of the sheet at the crack tips
Figure 17 depicts the behavior of yield zones length at crack tips
In this section, the interaction between small and big cracks is investigated when central pair of cracks with unified yield zones of length 2
Figure 18 shows the variation of applied load ratio
Figure 19 shows the effect of normalized yield zone
The variations between yield zone ratio
In this section, the results obtained for the configuration shown in Figure 1 are compared with the results of three equal straight cracks given in [10]. Here, the yield zone lengths are normalized with the zone length,
Figure 21 shows the variation between applied load ratio
Effect of the length of unified yield zones on the load-carrying capacity of the sheet at the crack tips
Finally, we would like to investigate the behavior of yield zone ratio
In this paper, a complicated practical case of the Multi-site damage (MSD) problem of three pairs of symmetrical collinear straight cracks with coalesced yield zones in an infinite sheet is studied using a modified Dugdale-Barenblatt (DB) strip yield model. Closed-form expressions for important fracture parameters like SIFs and yield zone length are obtained using the complex variable method. The formulae (26–34) are exact analytical expressions, which provide a useful theoretical base for the numerical study of yield zone length and load-carrying capacity of the plate. Since the effect of interaction is strongly dependent on the distance between cracks, therefore results for
Based on the numerical study presented in Section 6, some observations are made. It is noticed that when cracks are situated far away from each other (e. g.,