<abstract xmlns="http://www.w3.org/1999/xhtml">

<p>In order to realize automatic prediction and processing of remote fault diagnosis of oil well pumps distributed in different regions by crude oil production enterprises, a fault diagnosis system for oil well pumps based on machine learning was researched and designed. This fault diagnosis system is composed of three layers (perception layer, network layer and control application layer) Internet of Things structure. The function and characteristics of each layer are analyzed in this paper, and the hardware composition and control principle of sensor nodes and aggregation nodes of the measurement and control system are discussed and gives the node microcontroller program design flow chart and the main module content of the IoT central computer software design. This paper focuses on the principle of machine learning for fault diagnosis and prediction, and deeply explains the algorithm steps of using LSTM for fault diagnosis of oil well pumps. The enterprise application experiment results show that, compared with the traditional manual well patrol fault diagnosis method, this system has the advantages of convenient operation and maintenance, low labor intensity, high timeliness and accuracy of fault diagnosis, which can better reduce equipment maintenance costs for enterprises.</p>
</abstract>

In order to realize automatic prediction and processing of remote fault diagnosis of oil well pumps distributed in different regions by crude oil production enterprises, a fault diagnosis system for oil well pumps based on machine learning was researched and designed. This fault diagnosis system is composed of three layers (perception layer, network layer and control application layer) Internet of Things structure. The function and characteristics of each layer are analyzed in this paper, and the hardware composition and control principle of sensor nodes and aggregation nodes of the measurement and control system are discussed and gives the node microcontroller program design flow chart and the main module content of the IoT central computer software design. This paper focuses on the principle of machine learning for fault diagnosis and prediction, and deeply explains the algorithm steps of using LSTM for fault diagnosis of oil well pumps. The enterprise application experiment results show that, compared with the traditional manual well patrol fault diagnosis method, this system has the advantages of convenient operation and maintenance, low labor intensity, high timeliness and accuracy of fault diagnosis, which can better reduce equipment maintenance costs for enterprises.

Research on Fault Diagnosis System of IOT for Oil Well Pump Based on Machine Learning

International Journal of Advanced Network, Monitoring and Controls

This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.

In order to realize automatic prediction and processing of remote fault diagnosis of oil well pumps distributed in different regions by crude oil production...

Type	Train	Test
MAE	1.91	5.59
MSE	9.33	11.35
RMSE	5.42	7.41
nRMSE (%)	4.03	8.85

Code	Date	Time	Oil Pressure (Mpa)
1	6/1	0:00	1.69
2	6/1	1:00	1.81
3	6/1	2.00	2
4	6/1	300	1.97
5	6/1	4:00	1.84
6	6/1	5:00	2.01
7	6/1	6:00	1.62
8	6/1	7:00	1.89
9	6/1	8:00	2.14
10	6/1	9.00	2
11	6/1	10:00	2.06
12	6/1	1100	1.8
13	6/1	12:00	1.65
14	6/1	13:00	1.67
15	6/1	14:00	2.11
16	6/1	15.00	1.88
17	6/1	16:00	2.12
18	6/1	17:00	1.54
19	6/1	18:00	2.08
20	6/1	19:00	2.02

Research on Fault Diagnosis System of IOT for Oil Well Pump Based on Machine Learning

Published Online: Mar 15, 2024

Page range: 10 - 25

DOI: https://doi.org/10.2478/ijanmc-2023-0062

Keywords
Machine Learning, Oil Well Pump, Internet of Things, Fault Diagnosis

© 2023 Bozhi Xiao et al., published by Sciendo

This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.

Figure 1.

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Figure 11.

Evaluation index data obtained by machine learning operations

Top 20 records in the data set used by oil well pump machine learning

Research on Fault Diagnosis System of IOT for Oil Well Pump Based on Machine Learning

Published Online: Mar 15, 2024

Page range: 10 - 25

DOI: https://doi.org/10.2478/ijanmc-2023-0062

KeywordsMachine Learning, Oil Well Pump, Internet of Things, Fault Diagnosis

© 2023 Bozhi Xiao et al., published by Sciendo

This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.

Figure 1.

Figure 2.

Figure 3.

Figure 4.

Figure 5.

Figure 6.

Figure 7.

Figure 8.

Figure 9.

Figure 10.

Figure 11.

Evaluation index data obtained by machine learning operations

Top 20 records in the data set used by oil well pump machine learning

Keywords
Machine Learning, Oil Well Pump, Internet of Things, Fault Diagnosis