1. bookVolume 1 (2019): Issue 1 (March 2019)
Journal Details
License
Format
Journal
First Published
30 Mar 2019
Publication timeframe
1 time per year
Languages
English
Copyright
© 2020 Sciendo

The Effect of Lean Tools on the Safety Level in Manufacturing Organisations

Published Online: 28 Mar 2019
Page range: 514 - 521
Received: 02 Nov 2018
Accepted: 19 Dec 2018
Journal Details
License
Format
Journal
First Published
30 Mar 2019
Publication timeframe
1 time per year
Languages
English
Copyright
© 2020 Sciendo
Abstract

Lean Management is currently one of the best-known and is the most widely used management concepts in production enterprises. Lean creates such a culture of work in an organization that makes all participants in the organization interested in raising the level of quality, reducing costs and delivery time. However, there is no information about the influence of lean tools on the level of safety in production organizations. The paper presents the influence of five lean tools on the safety level by the example of metal manufacturing organization. The number of potentially dangerous situations and the number of accidents were taken as the measure of safety level. The obtained results indicates that the most important for the safety level is 5S, TPM while Kaizen, Poka-Yoka and VSM are smaller. The paper aims to broaden the knowledge about the dependence of the use of lean tools on the level of occupational safety.

Keywords

Anttila, J., Jussila, K., 2018. Organizational Learning in Developing the Integrated Quality Management. Production Enginering Archives 18, 3–13, https://doi.org/10.30657/pea.2018.18.0110.30657/pea.2018.18.01Open DOISearch in Google Scholar

Blaskova, M., Blasko, R., Rosak-Szyrocka, J., Ulewicz, R., 2017. Flexibility and Variability of Motivating Employees and Managers in Slovakia and Poland. Polish J. Manag. Stud. 15, 26–36, https://doi.org/10.17512/pjms.2017.15.1.0310.17512/pjms.2017.15.1.03Open DOISearch in Google Scholar

Cusumano, M., 1994. The Limits of “Lean”. Sloan Manage. Rev. 35, 27–32. https://doi.org/10.1109/TASE.2010.204145010.1109/TASE.2010.2041450Open DOISearch in Google Scholar

Domagala, M., Momein, H., Domagala-Fabis, J., Filo, G., Kwiatkowski, D., 2018a. Simulation of cavitation erosion in hydraulic valve. Terotechnology, 2017, 5, 1–6.Search in Google Scholar

Domagala, M., Momeni, H., Domagala-Fabis, J., Filo, G., Krawczyk, M., Rajda, J., 2018b. Simulation of particle erosion in a hydraulic valve. Terotechnology, 2017, 5, 17–24.Search in Google Scholar

Gadek-Moszczak, A., Pietraszek, J., Jasiewicz, B., Sikorska, S., Wojnar, L., 2015. The bootstrap approach to the comparison of two methods applied to the evaluation of the growth index in the analysis of the digital x-ray image of a bone regenerate. New Trends in Comput. Collective Intelligence, 572, 127–136.Search in Google Scholar

Gadek-Moszczak, A., Korzekwa, J. (2017). Application of the image analysis methods for quantitative description of the Al2O3/WS2 oxide layers wear mechanism. Metal 2017: 26th Int. Conf. on Metallurgy and Materials, 1264–1269.Search in Google Scholar

Gálová, K., Rajnoha, R., Ondra, P., 2018. The Use of Industrial Lean Management Methods in the Economics Practice: An Empirical Study of the Production Companies in the Czech Republic. Polish J. Manag. Stud. 17, 93–104.Search in Google Scholar

Garza-Reyes, J.A., Kumar, V., Chaikittisilp, S., Tan, K.H., 2018. The effect of lean methods and tools on the environmental performance of manufacturing organisations. Int. J. Prod. Econ. 200, 170–180.Search in Google Scholar

Gembalska-Kwiecień, A., Skotnicka-Zasadzień, B., Wolniak, R., Bujna, M., 2018. Creating Participation of Employees in Improving Work Safety in Enterprise. Multidiscip. Asp. Prod. Eng. 1, 689–694, https://doi.org/10.2478/mape-2018-008710.2478/mape-2018-0087Open DOISearch in Google Scholar

Górny, A., 2018. Safety in ensuring the quality of production - the role and tasks of standards requirements. MATEC Web Conf. 183, 01005, https://doi.org/10.1051/matecconf/20181830100510.1051/matecconf/201818301005Open DOISearch in Google Scholar

Helmi, S.A., Nordin, N.N., Hisjam, M., 2017. Errors prevention in manufacturing process through integration of Poka Yoke and TRIZ. p. 020025, https://doi.org/10.1063/1.501064210.1063/1.5010642Open DOISearch in Google Scholar

Hines, P., Rich, N., 1997. The seven value stream mapping tools. Int. J. Oper. Prod. Manag. 17, 46–64, https://doi.org/10.1108/0144357971015798910.1108/01443579710157989Open DOISearch in Google Scholar

Ingaldi, M., Dziuba, S.T., Cierniak-Emerych, A., 2018. Analysis of problems during implementation of Lean Manufacturing elements. MATEC Web Conf. 183, 01004, https://doi.org/10.1051/matecconf/20181830100410.1051/matecconf/201818301004Open DOISearch in Google Scholar

Kleszcz, D., 2018. Barriers and Opportunities in the Implementation of Lean Manufacturing In The Ceramic Industry. Prododuction Enginering Archives 19, 48–52, https://doi.org/10.30657/pea.2018.19.1010.30657/pea.2018.19.10Open DOISearch in Google Scholar

Kotus, M., Koloman, K., Hudec, M., 2018. Assessment of Wood Processing Safety in the Production Organization. Multidiscip. Asp. Prod. Eng. 1, 727–737, https://doi.org/10.2478/mape-2018-009210.2478/mape-2018-0092Open DOISearch in Google Scholar

Kovács, G., Kot, S., 2017. Economic and social effects of novel supply chain concepts and virtual enterprises. J. Int. Stud. 10, 237–254, https://doi.org/10.14254/2071-8330.2017/10-1/17Search in Google Scholar

Łyp-Wrońska, K., Tyczyński, B., 2018. Analysis of the 5S method in production enterprise - case study. MATEC Web Conf. 183, 01016, https://doi.org/10.1051/matecconf/20181830101610.1051/matecconf/201818301016Open DOISearch in Google Scholar

Maszke, A., Dwornicka, R., Ulewicz, R., 2018. Problems in the Implementation of the Lean Concept at a Steel Works - Case Study. MATEC Web Conf. 183, 01014, https://doi.org/10.1051/matecconf/20181830101410.1051/matecconf/201818301014Open DOISearch in Google Scholar

Mazur, M., 2016. Assumptions concept of LEAN processes in the organization of the work on example the production of building components. Prododuction Enginering Archives 13/4, 41–43.Search in Google Scholar

Nitkiewicz, T., Ayen, Z., 2018. Identifying key criteria in development of Industrial Engineering education. MATEC Web Conf. 183, 04008, https://doi.org/10.1051/matecconf/20181830400810.1051/matecconf/201818304008Open DOISearch in Google Scholar

Onyusheva, I., 2017. Analytical and Managerial Issues of Human Capital in Conditions Of Global Competitiveness: The Case of Kazakhstan. Polish J. Manag. Stud. 16, 198–209, https://doi.org/10.17512/pjms.2017.16.2.1710.17512/pjms.2017.16.2.17Open DOISearch in Google Scholar

Osocha, P., 2018. Calculation of Residual Life for P91 Material Based on Creep Rate and Time to Rupture. Mater. Res. Proc. 5, 177–182.Search in Google Scholar

Pietraszek, J., 2012. Fuzzy Regression Compared to Classical Experimental Design in the Case of Flywheel Assembly. Artificial Intelligence and Soft Computing, Pt I, 7267, 310-317.Search in Google Scholar

Pietraszek, J., Kolomycki, M., Szczotok, A., Dwornicka, R., 2016. The Fuzzy Approach to Assessment of ANOVA Results, in: Nguyen, NT and Manolopoulos, Y and Iliadis, L and Trawinski, B (Ed.), Computational Collective Intelligence, ICCCI 2016, PT I, Lecture Notes in Artificial Intelligence, 260–268.Search in Google Scholar

Pietraszek, J., Skrzypczak-Pietraszek, E., 2014. The Optimization of the Technological Process with the Fuzzy Regression, in: Szczotok, A et al. (Eds.), Terotechnology, Advanced Materials Research. p. 151+.10.4028/www.scientific.net/AMR.874.151Open DOISearch in Google Scholar

Pietraszek, J., Szczotok, A., Kolomycki, M., Radek, N., Kozien, E., 2017. Non-parametric assessment of the uncertainty in the analysis of the airfoil blade traces. Metal 2017: 26th Int. Conf. on Metallurgy and Materials, 1412-1418.Search in Google Scholar

Pliszka, I., Radek, N., Gadek-Moszczak, A., Fabian, P., Paraska, O., 2018. Surface improvement by WC-Cu electro-spark coatings with laser modification. Terotechnology, 2017, 5, 237-242.Search in Google Scholar

Radek, N., Broncek, J., Fabian, P., Pietraszek, J., Dudek, A., 2017. Tribological properties of electro-spark deposited coatings after laser treatment. Proc. 58th Int. Conf. Machine Design Departments (ICMD 2017). Czech Univ. Life Sci. Prague, Kamycka 129, Prague 6 165 21, Czech Republic, 314–319.Search in Google Scholar

Radek, N., Szczotok, A., Gadek-Moszczak, A., Dwornicka, R., Broncek, J., Pietraszek, J., 2018a. The impact of laser processing parameters on the properties of electro-spark deposited coatings. Arch. Metall. Mater., 63, 809-816.Search in Google Scholar

Radek, N., Pietraszek, J., Szczotok, A., 2018b. Microstructure and tribological properties of esd coatings after laser processing. Mater. Res. Proc. 5, 206–209.Search in Google Scholar

Shou, W., Wang, J., Wu, P., Wang, X., Chong, H.-Y., 2017. A cross-sector review on the use of value stream mapping. Int. J. Prod. Res. 55, 3906-3928, https://doi.org/10.1080/00207543.2017.131103110.1080/00207543.2017.1311031Open DOISearch in Google Scholar

Shrimali, A.K., Soni, V.K., Pawar, S.S., 2018. Interpretive Structural Modeling of identified Barriers to Lean Implementation in SMEs. MATEC Web Conf. 183, 01008, https://doi.org/10.1051/matecconf/20181830100810.1051/matecconf/201818301008Open DOISearch in Google Scholar

Singh, B. et al., 2016. Study of doubly strange systems using stored antiprotons. Nucl. Phys. A 954, 323-340.Search in Google Scholar

Skrzypczak-Pietraszek, E., Piska, K., Pietraszek, J., 2018a. Enhanced production of the pharmaceutically important polyphenolic compounds in Vitex agnus castus L. shoot cultures by precursor feeding strategy. Eng. Life Sci. 18, 287-297.10.1002/elsc.201800003Open DOISearch in Google Scholar

Skrzypczak-Pietraszek, E., Reiss, K., Zmudzki, P., Pietraszek, J., 2018b. Enhanced accumulation of harpagide and 8-O-acetyl-harpagide in Melittis melissophyllum L. agitated shoot cultures analyzed by UPLC-MS/MS. PLoS ONE 13, e0202556.Search in Google Scholar

Stasiak-Betlejewska, R., Parv, L., Gliń, W., 2018. The Influence of Industry 4.0 on the Enterprise Competitiveness. Multidiscip. Asp. Prod. Eng. 1, 641–648, https://doi.org/10.2478/mape-2018-0081Search in Google Scholar

Tiziani, A., Molinari, A., Kazior, J., Straffelini, G., 1990. Effect of vacuum sintering on the mechanical-properties of copper-alloyed stainless-steel. Powder Metall. Int. 22, 17-19.Search in Google Scholar

Ulewicz, R., Jelonek, D., Mazur, M., 2016. Implementation of Logic Flow in Planning and Production Control. Manag. Prod. Eng. Rev. 7, 89–94, https://doi.org/10.1515/mper-2016-001010.1515/mper-2016-0010Open DOISearch in Google Scholar

Ulewicz, R., Nowicka-Skowron, M., 2017. Total Quality Management in the Practice of Polish Metallurgical Enterprises, in: Metal 2017: 26th International Conference on Metallurgy and Materials. Tanger Ltd, Keltickova 62, Slezska, Ostrava 710 00, Czech Republic, 2338–2343.Search in Google Scholar

Woźny, A., Dobosz, M., Saja, P., 2018. Budowanie Strategii Zarządzania BHP w Przedsiębiorstwie. Qual. Prod. Improv. 08, 75–83, https://doi.org/10.30657/qpi.2018.08.07Search in Google Scholar

Zasadzien, M., Midor, K., 2015. Innovative Application Of Quality Management Tools In A Hard Coal Mine, in: Science And Technologies In Geology, Exploration And Mining, SGEM 2015, Vol III, International Multidisciplinary Scientific GeoConference-SGEM, 415–422.Search in Google Scholar

Zorawski, W., Chatys, R., Radek, N., Borowiecka-Jamrozek, J., 2008. Plasma-sprayed composite coatings with reduced friction coefficient. Surface & Coatings Technology, 202, 18, 4578-4582.Search in Google Scholar

Plan your remote conference with Sciendo