The cotton-based composite is equipped with a single/double semipermeable membrane made of polyurethane (PU) (100%), which blocks liquid transport to the surrounding environment. The complex problem analyzed involves the coupled transport of water vapor within the textile material, transport of liquid water in capillaries, as well as heat transport with vapor and liquid water. The problem can be described using the mass transport equation for water vapor, heat transport equation, and mass transport equation for liquid moisture, accompanied by the set of corresponding boundary and initial conditions. State variables are determined using a complex multistage solution procedure within the selected points for each layer. The distributions of state variables are determined for different configurations of membranes.
Keywords
- Textile composite
- membrane
- coupled heat and moisture transport
Composites made of natural fibers are frequently subjected to a complex process of transport of heat and moisture. The problem is significant because of (i) the thermal comfort of the user in normal conditions and (ii) the adequacy of working conditions in clothing exposed to the heat flux of prescribed density. The semipermeable membrane made of polyurethane (PU) (100%) ensures the diffusion of water vapor to the surroundings, while simultaneously blocking the transport of liquid moisture outside (the sweat from the skin) and inside (the precipitation). The second membrane between the textile layers helps to secure the prescribed conditions in a cotton-based composite.
The effect of coupled transport on the protective performance of a garment has been investigated previously [1], with the model being developed using the balance concept and enthalpy formulation. The energy approach accompanied by adequate boundary conditions and Pennes’s approach of heat conduction in human skin have been presented by Song et al. [2]. The problem can be also analyzed by means of the only state variable, viz., the temperature [3], and water vapor concentration [4].
The model of coupled heat and water vapor transport and the interaction with human comfort have been investigated by Li [5]. Additional air layers are introduced inside the garment, which are determined by the active elements. A mathematical model that takes into account the water vapor sorption of fibers has been developed [6] to describe and predict the coupled heat and moisture transport in wool fabrics. The two-stage moisture sorption has been analyzed using the Fick’s diffusion and David–Nordon models. A mathematical simulation of the perception of thermal and moisture sensations also has been developed [7] using the physical mechanisms of heat and vapor transport, the neurophysiological responses, and the psychoneurophysiological relationships from experiments. On the basis of a mathematical model describing the coupled heat and moisture transfer in wool fabric, Haghi [8] has investigated the moisture sorption mechanisms in fabrics made from fibers with different degrees of hygroscopicity. For weakly hygroscopic fibers, such as polypropylene fiber, the moisture sorption can be described by a single Fickian diffusion with a constant diffusion coefficient.
Li et al. [9] have investigated the coupling mechanism of heat transfer and liquid moisture diffusion in porous textiles. An equation describing liquid diffusion is incorporated into the energy conservation equation and the mass conservation equations of water vapor and liquid moisture transfer, which include vapor diffusion, evaporation, and sorption of moisture by fibers. A dynamic model of liquid water transfer, coupled with moisture sorption, condensation, and heat transfer, in porous textiles has been developed by incorporating the physical mechanism of liquid diffusion in porous textiles [10]. The same mathematical model of heat and mass transfer is coupled with the phase change of materials in porous textiles [11]. The study of water vapor permeability of wet fabrics and the effect of air gaps between the skin and the fabric on the total relative cooling heat flow is analyzed by Hes and Araujo [12].
Puszkarz and Krucińska [13] investigate the comfort of double-layered knitted fabrics with applications addressed for specific users. Textiles with a comparable structure are tested for air permeability, and the results are compared with numerical calculations. Different aspects of textile materials in the microscale are analyzed by Grabowska and Ciesielska-Wróbel [14]. The uncovered head causes significant heat and moisture loss from a newborn’s skin. The thickness of a composite textile bonnet that retains optimal skin parameters has also been analyzed [15]. The study [16] presents the tests of heat insulation obtained for the newly developed garment compared with that of commercially available garments for babies, under different climatic conditions.
This paper is a continuation of previous investigations concerning the determination of state variables in complex composites [15, 17, 18, 19, 20, 21]. The main goal is to determine the distribution of state variables in the cotton-based composite subjected to complex heat, water vapor, and liquid water transport. The structure is equipped with a single membrane made of 100% PU (on the external boundary) and two membranes made of 100% PU (on the external boundary and between the textile layers), which can improve the user’s working conditions. The numerical simulation is always cheaper and gives more general results than the practical tests with measurable numerical and economic benefits.
The novel elements are the following. (i) Introduction of two cotton layers characterized by different material characteristics (cotton + Kevlar; acryl + cotton). (ii) Determination of state variables for cotton-based composite with single and double membranes to improve the thermal comfort and working conditions of the user.
Let us determine the problem of simultaneous transport of liquid moisture and water vapor within a capillary-porous textile material, combined with the heat transfer. The transport is unidirectional and is reduced to an optional cross section of the textile material determined within the 2D Cartesian coordinate system. The coordinate
Figure 1
Model of analyzed cotton-composite.
1 – capillaries; 2 – membrane; 3 – external textile layer (acryl + cotton); 4 – internal textile layer (cotton + Kevlar); 5 – skin

The assumptions characterizing the physical model are the following [5, 6, 9, 10]: (i) Water vapor diffuses within the fibers and the interfiber void spaces. Liquid is transported by surface tension to the regions of lesser concentrations. Heat is transported by conduction within fibers and by convection from the outer surfaces to the void spaces as well as within these spaces. (ii) The volume increase caused by mass diffusion and liquid transport can be neglected. (iii) Orientation of the fibers can be significant, although the diameters are small, and water vapor is transported through the interfiber spaces faster than within the fibers. The internal structure is different in woven fabrics, knitted fabrics, and nonwovens, and it should be always deeply analyzed. (iv) Though the combined transport is a disequilibrium process, instantaneous thermodynamic equilibrium can be introduced between the textile material and the fluid in the free spaces and capillaries irrespective of time characteristics. Textile fibers have small diameters and large surface/volume ratio. (v) The inertial force is neglected considering the low velocities. (vi) The air/vapor mixture is at saturation point in the presence of the liquid phase. (vii) Capillaries are assumed to be of the same diameter and ensure the continuous flow, i.e., the liquid transport is assumed to satisfy the cumulative frequency and linear distribution.
Introducing the balance concept, we can determine the following: (i) the mass transport equation for water vapor – Eq. (1); (ii) the heat transport equation – Eq. (2); (iii) the mass transport equation for liquid moisture – Eq. (3).
The mass transfer equation, i.e., Eq. (1), determines the transport of water vapor as follows: (i) within the void spaces between the fibers in time – the first term on the left-hand side; (ii) in the fibers from the skin to the surroundings – the second term; (iii) from the current concentration to the saturation conditions that cause vapor condensation – the third term. The heat transport equation, i.e., Eq. (2), describes the following: (i) the heat transported with liquid water – the first term on the left-hand side; (ii) the heat transported during sorption/desorption of water vapor and liquid moisture in fibers – the second and third terms; (iii) the latent heat of condensation – the fourth term. The mass transport equation for liquid, i.e., Eq. (3), defines the transport of moisture as follows: (i) along the capillaries in time – the first term on the left-hand side; (ii) in the fibers with respect to time – the second term; (iii) the current transport of liquid water to attain the saturation condensation – the third term.
The sum of the volume fractions is represented as follows.
The sorption/desorption of water vapor between the fibers and the interfiber spaces is a complex process [5, 6]. The first stage of sorption is described by Fick’s law and the constant diffusion coefficient of the material. The sorption/desorption process within some materials possessing strongly hygroscopic properties (cf., wool) is determined by Fick’s law during the entire process [5, 6, 9, 10]. Assuming a short duration of time, the problem is described by the first phase of sorption. The discrete relations have the following form.
The equilibrium time,
The boundary conditions at the skin (
Let us assume that the external boundary
The external boundary can be alternatively protected by the semipermeable membrane. The membrane ensures the partial convection of water vapor from the void spaces by the reduced mass convection coefficient
Let us next introduce the two-layered textile structure. The internal layer is made of cotton (80%) and Kevlar (20%) of thickness 7 × 10−3 m. The external layer is made of acrylic fiber (80%) and cotton (20%) of thickness 8 × 10−3 m. The surface mass is equal to 0.500 kg/m2 for Kevlar, 0.300 kg/m2 for cotton, and 0.350 kg/m2 for acrylic fiber. The working time in the test clothing is limited and does not exceed
The material shows unidirectional transport of moisture and heat. The diffusion coefficients within the fibers are assumed according to previous reports [8].
Kevlar
The diffusion coefficient of water vapor in the air is
Of course, the global value of the diffusion coefficient within the fibers is determined using any homogenization method, e.g., the simplest “rule of mixture”.
The heat transport coefficients in textile fibers have the following values [8]:
The heat of sorption of water vapor in the fibers, λ
The volume fraction of the fibrous material is equal to e
The radii of monofilaments are assumed as follows: cotton
The heat and mass transport coefficients from the external surface are assumed as follows:
The problem is solved numerically using an iterative procedure of the following operational sequence.
Water vapor concentration within the fibers Two-factor formula (ɛ Volume fraction of the liquid phase ɛ Volume fraction of water vapor ɛ Water vapor concentration in the air filling the interfiber void space Temperature
The textile structure with material characteristics as in Eq. (18) is exposed to coupled transport for 400 s; the problem can be solved numerically from
Let us first analyze the textile structure made of two textile layers without any membrane. The location of the calculation points is shown in Figure 2a. The distributions of the vapor concentrations in the air filling the interfiber void space
Figure 2
a) Location of calculation points; b) Water vapor concentration in air filling interfiber void space wa versus time for different coordinates x of simple cotton-composite

The water vapor concentration within the fibers
Figure 3
Water vapor concentration within fibers wf versus time for different coordinates x of simple cotton-composite

The course of temperature versus time is shown in Figure 4. The temperature at the calculation points situated closer to the skin is higher, and the courses are different depending on the location. The points located closer to the skin are characterized by a rapidly reduced course at the beginning of the calculation time. In contrast, the temperature at the points located further from the skin decreases softly at the beginning of the test period. Next, the temperature reduction is substantial. The maximal difference in temperature at the end of the time range is 0.3°C (about 1.8%). The temperatures for
Figure 4
Temperature

Generally speaking, the computed distributions of the state variables are concomitant to those obtained by other authors [9, 10].
The external boundary can be also protected by a semipermeable membrane made of polymer/polypropylene of thickness 0.25 × 10−3 m. The water vapor is now transported to the surroundings, whereas the liquid water outside and inside is blocked because of the pore dimensions. The layers are made of the same materials (cotton + Kevlar, acryl + cotton). The solution is typical for personal protective equipment, firefighter clothing, and so on. The water vapor concentration in the air filling the interfiber space (
Figure 5
Water vapor concentration in air filling interfiber void space wa versus time for different coordinates x of cotton-composite with single membrane

The water vapor concentrations within the fibers,
Figure 6
Water vapor concentration within fibers wf versus time for different coordinates x of cotton-composite with single membrane

The next composite is equipped with two membranes, the first is between two cotton layers, and the second is on the external boundary. The structure can be implemented into the personal protective equipment for firemen subjected to thermal radiation from the fire source. The vapor transport to the surroundings is blocked, which results in an increased level of water within the internal layer and a constant skin temperature due to contact with the coolant. The water vapor concentration within the interfiber space,
Figure 7
Water vapor concentration in air filling interfiber void space wa versus time for different coordinates x of cotton-composite with double membrane

The combined transport of water vapor, liquid moisture, and heat in cotton-based composite is a complex phenomenon. The physical model introduces different simplifications, e.g., only the dominant angle of the pore axes, only Fick’s diffusion, and so on. However, the model proposed is complicated, although the approximated solution is obtained in a few consecutive steps. The obtained distribution of state variables for a simple structure without membranes is concomitant with that published by other authors [9, 10].
The light protective clothing for firefighters does not contact the flame and withstands a short exposure time to heat flux of prescribed density. The membrane is the additional barrier protecting against complex heat, moisture, and liquid transport, as well as retaining an adequate temperature on the skin. The phenomenon is combined because heat is transported with liquid water, by sorption/desorption of water vapor and liquid moisture in the fibers, and by the phase change (the latent heat of condensation). The textile layers are made of cotton with Kevlar/acryl, which improve both the moisture transport from the skin and the personal comfort of user. The single- and double-membrane structure causes an increase in water vapor concentrations within the void spaces
The solution of the complex transport process is determinable by significant simplifications of the model. The problem is affected by the optimization balance, i.e., the most accurate results versus the most beneficial computational effort. Thus, the analysis can be developed to find the simplest possible solution, for instance, by some additional simplifications of the model. The problem can be also applied to optimize the shape and material characteristics of textile layers within the composite. The finishing procedure and its influence on the material characteristics can be additionally discussed [22].
Figure 1

Figure 2

Figure 3

Figure 4

Figure 5

Figure 6

Figure 7

Automatic Identification Of Wrist Position In A Virtual Environment For Garment Design Pressure Evaluation Of Seamless Yoga Leggings Designed With Partition Structure Experimental and Modelling Studies on Thermal Insulation and Sound Absorption Properties of Cross-Laid Nonwoven Fabrics Tensile Properties Analysis Of 3D Flat-Knitted Inlay Fabric Reinforced Composites Using Acoustic Emission From Raw To Finished Cotton—Characterization By Interface Phenomena A Study on the Woven Construction of Fabric Dyed With Natural Indigo Dye and Finishing for Applying to Product Design for Home Textile Products A Calculation Method for the Deformation Behavior of Warp-Knitted Fabric Nondestructive Test Technology Research for Yarn Linear Density Unevenness Numerical Simulation and Analysis of Airflow in the Condensing Zone of Compact Spinning with Lattice Apron Blend Electrospinning of Poly(Ɛ-Caprolactone) and Poly(Ethylene Glycol-400) Nanofibers Loaded with Ibuprofen as a Potential Drug Delivery System for Wound Dressings Application of Plasticized Cellulose Triacetate Membranes for Recovery and Separation of Cerium(III) and Lanthanum(III) Study On Structure And Anti-Uv Properties Of Sericin Cocoons Fit And Pressure Comfort Evaluation On A Virtual Prototype Of A Tight-Fit Cycling Shirt A Fabric-Based Integrated Sensor Glove System Recognizing Hand Gesture Developing Real Avatars for the Apparel Industry and Analysing Fabric Draping in the Virtual Domain Review on Fabrication and Application of Regenerated Bombyx Mori Silk Fibroin MaterialsThe Effects of Sensory Marketing on Clothing-Buying Behavior Transport of Moisture in Car Seat Covers Review on 3D Fabrication at Nanoscale Investigation of the Performance of Cotton/Polyester Blend in Different Yarn Structures Simulations of Heat Transfer through Multilayer Protective Clothing Exposed to Flame Determination of Sewing Thread Consumption for 602, 605, and 607 Cover Stitches Using Geometrical and Multi-Linear Regression Models Polyaniline Electrospun Composite Nanofibers Reinforced with Carbon Nanotubes Effect of Surface Modification of Himalayan Nettle Fiber and Characterization of the Morphology, Physical and Mechanical Properties Investigation of Actual Phenomena and Auxiliary Ultrasonic Welding Parameters on Seam Strength of PVC-Coated Hybrid Textiles Modeling Lean and Six Sigma Integration using Deep Learning: Applied to a Clothing Company Comparative Analysis of Structure and Properties of Stereoscopic Cocoon and Flat Cocoon Effect of Different Yarn Combinations on Auxetic Properties of Plied Yarns Analysis of Heat Transfer through a Protective Clothing Package Smart Textile for Building and Living Investigation of Twist Waves Distribution along Structurally Nonuniform Yarn 3D Body Scan as Anthropometric Tool for Individualized Prosthetic Socks Preliminary Experimental Investigation of Cut-Resistant Materials: A Biomimetic Perspective Durable Wash-Resistant Antimicrobial Treatment of Knitted Fabrics Study on the Thermal and Impact Resistance Properties of Micro PA66/PU Synergistically Reinforced Multi-Layered Biaxial Weft Knitted Fabric Composites Fea-Based Structural Heat Transfer Characteristic of 3-D Orthogonal Woven Composite Subjected to the Non-Uniform Heat Load Comfort-Related Properies of Cotton Seersucker Fabrics Conductive Heat Transfer Prediction of Plain Socks in Wet State A Novel Foam Coating Approach to Produce Abrasive Structures on Textiles Textronic Solutions Used for Premature Babies: A Review Effect of Lycra Weight Percent and Loop Length on Thermo-physiological Properties of Elastic Single Jersey Knitted Fabric Texture Representation and Application of Colored Spun Fabric Using Uniform Three-Structure Descriptor Analysis of Mechanical Behavior of Different Needle Tip Shapes During Puncture of Carbon Fiber Fabric Approach to Performance Rating of Retroreflective Textile Material Considering Production Technology and Reflector Size Influence of Multilayer Interlocked Fabrics Structure on their Thermal Performance Prediction of Standard Time of the Sewing Process using a Support Vector Machine with Particle Swarm Optimization Investigation of Heat Transfer in Seersucker Woven Fabrics using Thermographic Method Comfort-Related Properties of Double-Layered Woven Car Seat Fabrics Experimental Investigation of the Wettability of Protective Glove Materials: A Biomimetic Perspective An Integrated Lean Six Sigma Approach to Modeling and Simulation: A Case Study from Clothing SME Mechanical Properties of Composites Reinforced with Technical Embroidery Made of Flax Fibers Consumer Adoption of Fast-Fashion, Differences of Perceptions, and the Role of Motivations Across the Adoption Groups Development of the Smart T-Shirt for Monitoring Thermal Status of Athletes Assessment and Semantic Categorization of Fabric Visual Texture Preferences Microscopic Analysis of Activated Sludge in Industrial Textile Wastewater Treatment Plant Application of Coating Mixture Based on Silica Aerogel to Improve Thermal Protective Performance of Fabrics A Biomimetic Approach to Protective Glove Design: Inspirations from Nature and the Structural Limitations of Living Organisms Washing Characterization of Compression Socks Estimation of Seams in Paraglider Wing Development of a Small, Covered Yarn Prototype Determination of State Variables in Textile Composite with Membrane During Complex Heat and Moisture Transport Numerical Prediction of the Heat Transfer in Air Gap of Different Garment Models Biological Properties of Knitted Fabrics Used in Post-Burn Scar Rehabilitation Fabrication and Characterization of Fibrous Polycaprolactone Blended with Natural Green Tea Extracts Using Dual Solvent Systems Archaeology and Virtual Simulation Restoration of Costumes in the Han Xizai Banquet Painting Modeling of Material Characteristics of Conventional Synthetic Fabrics